1.Monit 11B906 2.Bhavesh 11B908 3.

Vikas

Material Department
QCD and Homercile Department Stores and Inventory Department Maintenance Department HR Officer Keg and Can plant Department Brewery Department Material handling system warehousingsystem Safety Department

11B916
4.Chaitali 11B9325. Stewart 11B940 6.Sorabh 11B942

7.Kaveshna

Departmental managers of UBL

11B944 8.Arif 11B953

9.Smit
10B922

In the field of management, production and materials are early management subjects.

In the competitive structure of the business both show the importance.

This can give impact on the profitability of the companies and even so on the existence of the companies.

About United Breweries Ltd.

The firm we have chosen is United Breweries Group ltd .

The UB Group was founded by a Scotsman, Thomas Leishman, in 1857.

UB group was taken up by Vitthal Mallya in 1947. United Breweries Group or UB Group is an Indian conglomerate company based in Bangalore, India. The company has annual sales of over US$4 billion and a market capitalization of approximately US$12 billion.

United Breweries now has greater than a 40% share of the Indian brewing market with 79 distilleries and bottling units across the world.

About United Breweries Ltd.

Its core business includes beverages, aviation, electrical and chemicals. The company markets beer under the Kingfisher brand and has also launched Kingfisher Airlines, an airline service in India, with international flights operating recently. They have 32 breweries in total of which 22 of their own and 12 are on contract basis. Recently UB financed a takeover of the spirits business of the rival Shaw-Wallace company giving it a majority share of India's spirits business. The group owns the Mendocino Brewing Company in the United States.

It was established on 12th april,1995. It was inaugurated by Mr. Vijay Mallya. The plant which we visited Is Bombay Brewery Unit Of United Breweries Ltd. located in MIDC area in the Raigad district. This plant is fully automatic and the software of this plant is made by Allen and Bradley This plant is the largest Brewery in India. The size of the plant is 22 acres. On the initial stage it should make 1,25,000 cases per month. Now it is making 15,00,000 cases per month.

Introduction to the plant

There are 15 managerial staff. 35 junior management staff. 66 permanent workmen

80 head loaders registered with mathadi org.

250 contract workmen including security,canteen,bottle handling. In a day the plant manufactures 25,000l of beer in one batch. At an average in a day they manufacture 16 batches.

Introduction to the product

The product we have chosen is kingfisher beer. United Breweries is India's largest producer of beer with a market share of around 55% by volume.

In Mild beer level of alcohol is uptill 5% and in strong beer level of alcohol is above 5% and below 8%.
Kingfisher beer has been awarded with hazardous analysis critical control point(HACCP) and ISO 9000 These are quality maintaining organizations.

Strong beer Mild beer

Types

of
KEG
(Unpasteurize d Beer)

Beer
Ultra beer Draught beer

Ingredients used in making Beer

water Yeast for fermentation

Separation Process

Crushing Separation of Separation of stones and metals Separation of dust ungrown barley Malt of Barley malt

Hot Water Ketttle

Brewery House

Lauter Turnel

wort

Whirl pool

Process
Brewing Filtration Lagering fermentation

Boiling
Adding yeast

KEG(unpasturised Beer)

It is stored in steel or aluminum drum. It is the beer that does not go through the process of pasteurization. It is perishable beer and is made on demand. It is served in Five star hotels and pubs.

DE- Palletizer Can washer Can filling Lead Fixing

Pasteurization
Coding Box making

DEpalletizer Bottle Washer Bottle Filling Cap Fixing Pasteurization Labeling Bottle putting in the box Sealing palletizing

Raw Material

Material management

Packaging Material

Barley Malt
Stored in silo Each silo has a capacity of 200 metric tonnes

Rice Flakes
Stored at a dry place

Water
MIDC supplies water.

Hops
It is stored in cold storage

Sugar
It is stored in the sugar house

Cans are imported from Thailand, UAE and Singapore.

UB group doesnt produce bottles but they obtain second hand bottles from local scrap dealers

Corrogated boxes are purchased and kept aside and stored in dry place till come in use.

Material Handling system

Before production process

RM is automatically sent by a computerized software. Only hops and sugar is manually put into the kettle. For the other process there is no labour required.

During production process

Everything is operated by computerized software PM material is carried by cranes to the respective plant

After production process

There are head loaders who load the cases to the FLI godowns.

KEGs
Kegs are manually operated

One month in advance a general plan is made by the corporate office regarding production of the product.

They use FIFO method

After every 10 days 200 metric tons of barley malt is added in the silo Rice & Sugar They are brought at regular intervals Hops is stored at freezing temperature & bought at regular intervalsording to . Bottles and cans are puchased according general plan made by the corporate office.

Receiving materials

Checking the quantity and the products

Sent to the QCD for testing

Stored in the reqd. places

Eg.barley stored in the SILO, HOPS in cold storage

Automated software for transfer of RM.

Packaging material is stored in the place of production.

After production Process it is directly moved by transport to the FLI godowns

Total maintenance is done once a week. Separate department take care of it. When total maintenance is done the production process is stopped for one complete day.

Cleaning the kettles

Total Maintenance Includes

Checking the bottle and can plant

Replacing the damaged parts

The scrap is managed by the homercile department. Husk generated in the lauter kettle is sold to the cattle Collection of broken glass is recycled Gunny bags, empty drums,wooden plates, aluminium sheets are sold together by calling a tender.

Quality and hygiene are the key elements of the UB groups manufacturing philosophy. To this end the Central Scientific Laboratory(CSL) headquartered at Bangalore sets standards for all its breweries. Quality Management Systems laid out along the lines of ISO 9000 are strictly adhered to, controlling quality at every stage of production. Quality of the beer is checked electronically at the end of each process and the quality of the final packaged product is manually checked.

The finished goods are stored in bounded gowdowns . They are FLI godowns. The finsihed goods produced in the plant are send to 3 godowns.

KURLA Aurangabad Panvel

Employees at packaging units are provided with Face Masks, Helmets, Goggles, Gloves, Gas Mask, Gumboots

The company believes that its Human resources are its main important assets
and therefore, gives highest priority to safety and health of its employees as well as contractors workmen, including the environment management at work.

It was a memorable experience. We learnt a lot from this industrial visit.