MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

(A Govt. of India Society, Ministry of MSME) ISO 9001:2000 & ISO 14001:2004 ORGANISATION

INDO GERMEN TOOL ROOM (IGTR) is a Government authorized Training center undertaken by Ministry Of MSME(Micro Small Medium Enterprise). It is ISO Standrad Institute (ISO 9001:2000 & ISO 14001:2004).It is also accredited By NABL Production and training center. It is established in 1990 in Aurangabaad. It also provide training programmes and courses like (Auto-CAD, Catia,Ansys Hypermesh , Delcam,Nastran and CNC programing and Tool Design etc.) for students . IGTR is strongly belief in TQM Philosophy.High precision equipments like CNC Co-ordinate Measuring machine,Electronic Height master,profile Projector and tool makers microscope ensures through checking of equipments and Components.In addition trial of the tools are taken on Mechanical press and injection moulding machine.

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

ISO-9001:2000

ISO-14001:2004

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

INFRASTRUCTURE AT GLANCE
TOTAL PLOT AREA TOTAL BUILT UP AREA ADMINISTRATION 51878 sq. meters 17430 sq. meters INTERNATIONAL HOSTEL BOYS HOSTEL GIRLS HOSTEL

TRAINING
PRODUCTION RESIDENTIAL COMPLEX CANTEEN SANCTIONED ELECTRIC POWER CAPTIVE POWER GENERATION COMPRESSED AIR SUPPLY

COMMUNITY CENTER
AUDITORIUM 1500 KVA 2X320 KVA

OVERHEAD & UNDERGROUND WATER RESERVOIRS CENTRAL AIR CONDITIONING UNIT CLEAN AND DUST FREE ENVIRONMENT

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

INFRASTRUCTURE AT GLANCE

ADMINISTRATION

PRODUCTION

TRAINING

HOSTEL

AUDITORIUM

CANTEEN

Aurangabad is a historical city located near the world famous Ajanta and Ellora Caves. Aurangabad is well connected by Road, Rail, Air with rest of the country.

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

RESOURCES
CONVENTIONAL MACHINES
LATHE 30 NOS. MILLING 30 NOS. GRINDING 10 NOS. EDM 01 NO. OTHERS(SHAPER,DRILLING,H.GRINDERS, ETC) 40 NOS.

CNC MACHINES
LATHE 07 NOS. MILLING 14 NOS.

EDM 06 NOS.
WIRE CUT - 06 NOS.

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

RESOURCES
CAD
AUTO CAD - 2008 MECHANICAL DESK TOP - 2008 AUTO CAD INVENTOR - 9.0 SOLIDWORKS 9.0 MASTERCAM - X3 DELCAM - 9.0 CATIA - V5R19 PRO E - WILD FIRE 4 UNIGRAPHICS - NX6

CAM
MASTERCAM - X3 DELCAM - 9.0 CATIA - V5R19 PRO E - WILD FIRE 4 UNIGRAPHICS - NX6 CNC PROG.& MCHINING (MTS)

CAE
ANSYS X HYPERMESH COSMOS MOLDFLOW PRO MECHANICA WF-4

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

LABORATORIES
CAD / CAM LABS 15 NOS.

CNC PROGRAMMING LABS

CNC MACHINING LABS HYDRAULICS / PNEUMATICS LAB COMPUTER HARDWARE MAINT. LABS CALIBERATION LAB

03 NOS.
06 NOS. 01 NO. 04 NOS. 01 NO.

INSPECTION & Q. A. LAB

01 NO.

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

RESOURCES

A] CNC Machining Centre: Hartford-HB2150SG

Working Range = X 2100, Y1500, Z 800

Deckel Maho DMC 100 V

Working Range = X 1000, Y 800, Z 550 MM

Deckel Maho DMC 70 V Hi-dyn

Working Range = X 700, Y 550, Z 500 MM

Deckel Maho 70 V Hi-dyn

Deckel Maho DMC 70 V

Working Range = X 700, Y 550, Z 500 MM

HAAS VF2SS ( 3 nos.)

Working Range X = 762, Y = 406, Z 508 MM

Makino V-33
Working Range = X 600, Y 400, Z 350 MM

HAAS VF2SS

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

RESOURCES

B] CNC Milling Machines : Mikron-UME 710

Working Range = X 710, Y 630, Z 500 MM

Mikron-WF 52D
Working Range = X 710, Y 560, Z 500 MM

Makino V-33

C] CNC Wire Cut

Charmilles Robofil 510 Charmilles Robofil 300 Charmilles Robofil 290 Electronica Ultracut S1 Electronica Ecocut (2 nos.)

Charmilles Robofil 300

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

RESOURCES

Jig Boring
Hauser B-3 DR
Working Range = X 400, Y 250, Z 450 MM

Hauser B-3 DR

CMM
Carl-Zeiss Prismo
Range 700 X 900 X 500 MM

Brown & Sharp- Hexagon Globel

Range 500 X 700 X 500 MM

Carl-Zeiss Prismo

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

RESOURCES

Mechanical Press

- 125 T. (ZEULENRODA)

Hydraulic Press

- 63 T. (DUNKES)

Injection Moulding M/c - 250 T. (L&T DEMAG) Injection Moulding M/c

- 100 T. (BATTENFELD)

100 T. (BATTENFELD)

125 T. (ZEULENRODA)

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

ACTIVITIES

Training
Design, Development & Tool Manufacturing

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

TOOLING SOLUTIONS

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

DESIGN, DEVELOPMENT & MANUFACTURING

PLASTIC MOULDS PRESS TOOLS DIE CASTING DIES SPECIAL PURPOSE MACHINES JIGS & FIXTURES GAUGES

REVERSE ENGINEERING
PRODUCT DEVELOPMENT

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

PROJECTS UNDERTAKEN :
REVERSE ENGINEERING SURFACE & 3D SOLID MODELING PRODUCT DEVELOPMENT TOOL DESIGN & MANUFACTURING CNC PROGRAMING & MACHINING

ASSEMBLY & TRY-OUTS JOB WORK (WIRE CUT, JIG BORING, CNC MACHINING, GRINDING ETC.) MACHINING OF HIGH PRECISION COMPONENTS (BATCH PRODUCTION) CMM INSPECTION & CALIBRATION ETC.

EXPERTISE IN PRESS TOOLS

DESIGN & MFG. OF PRESS TOOLS IN THE AREAS OF AUTOMOBILE, ELECTRICALS, COSUMER AND HOME APPLIANCES CLUTCH PARTS BRAKE SYSTEM

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

GASKETS
KITCHEN SINKS BEARING CASE RETAINER BUMPER ELECTRICAL PARTS ETC.

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

EXPERTISE IN MOULDS
DESIGN & MFG. OF MOULDS IN THE AREAS OF AUTOMOBILE,

HOME APPLIANCES, ELECTRICALS & MEDICAL EQUIPMENT

MCBs FOR SWTICH GEARS LID & BASE BEARING SCISSOR HANDLE GEAR BOX FOR WASHING MACHINE

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

EXPERTISE IN MOULDS
DESIGN & MFG. OF MOULDS IN THE AREAS OF AUTOMOBILE,

HOME APPLIANCES, ELECTRICALS & MEDICAL EQUIPMENT

HOT RUNNER MOULD FOR ENCLOSURE, BOSS STREAMLINE INJECTION MOULD FOR NEUTRAL SHROUD INJECTION MOULD FOR TERMINAL SHROUD

Neutral Shroud (Switchgear)

Enclosure Base (Controller Box)

Terminal Shroud (Switchgear)

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

EXPERTISE IN DIE CASTING DIES

DESIGN & MFG. OF DIE CASTING DIES IN THE AREAS OF AUTOMOBILES
FOUR WHEELER WHEEL RIM DIES
TWO WHEELER WHEEL RIM DIES 2 WHEELER CLUTCH SYSTEM DIES

(WHEEL CLUTCH, HUB & HOUSING)

CARBURETORS

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

TOOLINGS MANUFACTURED CATEGORY Press Tools Moulds NOS. 561 242

Die Casting Dies

Jigs, Fixtures & Gauges Job Work

303
562 40617

 As

there are many products produced in production dept. My Area of Work is HOW TO PREPARE THE MOULD AND THEIR PRODUCTS. So Let us Know About Moulding

 INTRODUCTION:

Molding or moulding is the process of manufacturing by shaping meltable raw material using a rigid frame or model called a pattern. A mold or mould is a hollowed-out block that is filled with a liquid like plastic, glass, metal, or ceramic raw materials. The liquid hardens or sets inside the mold, adopting its shape. A mold is the counterpart to a cast. The manufacturer who makes the molds is called the moldmaker. A release agent is typically used to make removal of the hardened/set substance from the mold easier. Typical uses for molded plastics include molded furniture, molded household goods, molded cases, and structural materials.

 Injection

moulding Blow molding Compaction or sintering Compression molding Expandable bead molding Extrusion molding Foam molding

This process uses Metal as its raw material. The mold is usually made of metal. The raw material is heated in a heating chamber and then forced or injected into the mold. The material is allowed to cool and solidify in the mold chamber. This type of molding leaves parting lines and sprue lines. Parting lines are the marks left on the final object where the parts of the object meet. Sprue is the part of the mold through which the raw material is injected into the mold. Some part of the material solidifies in the sprue hole, which has to be broken off, leaving marks on the final product.

 STEP

1 CLAMPING - the moving and fixed platens of the injection

moulding machine holds the mould tool together under pressure.

 STEP

INJECTION - the molten plastic or the metal that has been melted from pellet form in the barrel of the moulding machine is injected under pressure into the mould.

STEP 3 DWELLING - after the molten plastic has been injected into the mould pressure is applied to ensure all cavities are filled. STEP 4 COOLING - the plastic parts are then allowed to solidify in the mould.

STEP 5 OPENING - the moving platen moves away from the fixed platen separating the mould tool. STEP 6 EJECTION - rods, a plate or air blast then aids ejection of the completed plastic moulding from the injection mould tool. The length of time from closing the mould to ejecting the finished plastic moulding is the cycle.

Simple shapes to reduce tooling cost

No undercuts, etc.

Draft angle to remove part

In some cases, small angles (1/4) will do Problem for gears

Even wall thickness Minimum wall thickness ~ 0.025 in Avoid sharp corners Hide weld lines
Holes may be molded 2/3 of the way through the wall only,

with final drilling to eliminate weld lines

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD

SUB CENTRES
PUNE
MSME-TR MSME DI CAD/CAM Training Centre
Swargate, Shankarshet Road, Near PMT Workshop, Pune 411 037 Phone: (020) 24440861 Fax : (020) 24440862 Email: igtr_pune@yahoo.co.in

MUMBAI
MSME DI MSME-TR CAD/CAM Training Centre
Saki Naka, Kurla Andheri Road, Mumbai 400 072. Phone : (022) 28576090, 28573091, Fax No. (022)28570663 Email: smallind@vsnl.com

NAGPUR
MSME-TR - MSME DI CAD/CAM Training Centre
C Block C.G.O.Complex, Seminary Hills Nagpur : 440 006, Email: training_ngp@igtr-aur.org Phone 0712-6450688, 2513095, Fax: 0712-2511985

 In

this institute I learned lot of thing practically but as related to my theory concept. I understood how design is going to relate manufacturing . I saw how to behave in company or institute like this. And thankful for those persons who helped me lot.

MSME TOOL ROOM INDO GERMAN TOOL ROOM, AURANGABAD