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Equipment for production of Concrete products

COMPACTA LINE

Company profile
For the last 50 years, PRENSOLAND has been manufacturing machinery and equipments specially designed for the production of both precast and

prestressed concrete elements, such as blocks or paving stones and beams


or hollow core slabs. More than 1.000 Customers all around the world using our machinery, value its robust construction and easy operation, as well as its versatility and profitability. Our constant research allows our machinery to be at the forefront

of new technology, constantly moving forward to meet the necessities of our


clients and to respond to the latest architectural trends.
www.prensoland.com

Range of products
Compacta plants, comprising of various models of static Vibro-presses as
well as Autocompacta block laying machines.

- Very high outputs vibro-presses:


Block machine Compacta 6000 press Block machine Vibrocompacta press

- High outputs:
Block machine Compacta Dynamic

- Medium outputs:
Block machine Compacta Dynamic S Block machine Compacta 600

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Range of products

Auxiliary equipment: -Transfer and finger car.

-Transversal gantry-type palletiser


-Elevator and lowerator for pallets -Transportation car

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Application of products

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The process

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The process
Multiple combinations adapted to the special needs of each client, and guaranteeing the best solution for each project

www.prensoland.com

The process
Multiple combinations adapted to the special needs of each client, and guaranteeing the best solution for each project

www.prensoland.com

The process
Multiple combinations adapted to the special needs of each client, and guaranteeing the best solution for each project

www.prensoland.com

The process
Multiple combinations adapted to the special needs of each client, and guaranteeing the best solution for each project

www.prensoland.com

The process
Multiple combinations adapted to the special needs of each client, and guaranteeing the best solution for each project

www.prensoland.com

Vibro Presses
i- CONTROL

This system incorporates the most innovative computerized, electronic and hydraulic techniques to help the user in handling the installation. In particular, these include:
A system browser with intuitive graphical menus to speed up the learning process.

Different user permissions for configuring the Presss operating parameters.


A recipe file that offers the possibility to create and store manufacturing parameters and files for each type of product in a user-friendly way.

An intelligent manufacturing system that constantly monitors the press parameters, performing or suggesting the adjustments needed to obtain optimum performance.
HPG hydraulics: The servo-valve technology allows maximum manufacturing performance with the smoothest of movements.

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Vibro Presses
Technical assistance system via internet.

Possibility of connecting via an intranet in order to


control production, consumption, manufacturing time, etc.

VMI vibration system


Consisting of 4 eccentric rotors with direct transmission using 4 motors. In this system, the frequency and the amplitude can be set progressively and individually in order to achieve the maximum compacting of the concrete. Cement consumption is thus reduced and a high quality surface finish is obtained. During the manufacturing process, the engines maintain a rate of constant speed, reducing the power consumption. In this way the moulds last longer and the noise level of the Press is significantly reduced. www.prensoland.com

Vibro Presses
CNC Control Systems
Incorporated in the top of the range Presses. This technology synchronises all major movements of the Press, in order to reduce manufacturing times to a minimum. The electronic control maintains a constant response from the machine, regardless of external factors such as temperature, load, frictions, etc.

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Vibro Presses
Block machine Compacta 6000 press
- Block machine for the production of blocks, infill blocks, kerb stones, pavers and other precast concrete elements. - High output ( aprox. 35.000 blocks 20x20x40 cm in 8 hours shift). - Fully automated production system.

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Vibro Presses
Block machine Compacta 6000 press production

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Vibro Presses
Compacta 6000 press

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Vibro Presses
Vibrocompacta

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Vibro Presses
Vibrocompacta

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Vibro Presses
Vibrocompacta

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Vibro Presses
Compacta Dynamic

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Vibro Presses
Compacta Dynamic

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Vibro Presses
Compacta Dynamic S

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Vibro Presses
Compacta Dynamic S

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Vibro Presses
Compacta Dynamic S

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Vibro Presses
Compacta 600

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Vibro Presses
Compacta 600

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Vibro Presses
Compacta 600

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Auxiliary Equipment
The COMPACTA circuits incorporate the most efficient equipments to optimise the synchronising of the precast installation, ensuring a high productivity and maximum performance.

Transfer and finger car (laser positioning)

Transversal gantry-type palletiser High performance. Lifting, travel and rotating movements controlled by CNC

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Auxiliary Equipment

Elevator and lowerator for pallets

Transportation car (Controlled via Blue-tooth)

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Batching Plants
Batching plants for the prefabricated concrete industry
- Different production capacity depending on Press or installed equipment. -Planetary and double planetary mixers to achieve a perfectly homogenous concrete. - Mixer discharge door can be hydraulic, pneumatic or manual, on request: - Customized design adapted to the specific needs of each project

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