Bomba Pistes Disponibilidades e Variaes

Renato Cabral Agosto/2006

Plant Locations
Marysville, Ohio
Division
Headquarters 155,000 Sq. Ft.

Otsego, Michigan
& Power Units 100,00 Sq. Ft.

Mfgs Piston Pumps

Marysville Products
Piston Pumps and Motors

Electronic systems and controls Vane Pumps and Motors Valves Manifolds Radial Piston Motors

Otsego Products
PVP Piston Pump

PV Piston Pump

PAVC Piston Pump

Bent axis piston motors

Industrial Power Units

P2/P3/PE Piston Pump

LOW PRESSURE PUMPS

PAVC
Displacement (cc/rev.) Flow @ 1800 rpm (gpm) Max Cont. Pressure Max Pressure Peak (psi) Self Priming Speed (rpm) 33 15.7 3000 3600 3000 38 18.0 3000 3600 3000 65 31.0 3000 3600 3000 100 47.5 3000 3600 2600

PAVC
Features and Benefits
Air Bleed is Standard. Easy Priming No Internal Shaft Bearings Roulon Journal Bearing Supports the Barrel Pump can run on water Glycol to Full Rating Cartridge Style Controls Results in a Compact Design
(No Control hanging off the side)

Easy to convert one control type to another

Pressure Compensator

PAVC - Controls

The pressure compensator control will limit pump outlet pressure to a predetermined level and adjust pump outlet flow to the level needed to maintain the set pressure.

Remote Pressure Compensator

Same as the pressure compensator , except that the adjustment is done with a remotely located relief valve instead of at the pump control.

Load Sense Control

Load sense control will adjust output flow to maintain a constant pressure drop across an orifice. Will adjust flow to limit the input torque demand of the pump.

Torque Limiter Control

Pressure Compensator

PAVC - Controls

Remote Pressure Compensator

PAVC - Controls

Load Sense Control

PAVC - Controls

Torque Limiter Control

PAVC - Controls

MEDIUM PRESSURE LINE

PVP

PD Series

3600 PSIG

4060 PSIG

PVP
Displacement (cc/rev.) 16
7.6
3600 4500 3000

23
10.9
3600 4500 3000

33
15.7
3600 4500 3000

41
19.5
3600 4500 2800

48
22.8
3600 4500 2400

Flow @ 1800 rpm (gpm)

Max P Contin (psig) Max Pressure Peak (psi) Self Priming Speed (rpm)

PVP Piston Pump

PVP Piston Pump

Designed For Low Noise Levels
Cast Iron Housing 9 Pistons - PVP16, 23, 33 11 Pistons - PVP41, 48

Full Flow @ 1200 RPM PVP16 56 dBa PVP23/33 65 dBa PVP41/48 68 dBa

Full Flow @ 1800 RPM 62 dBa 70 dBa 75 dBa

PVP Piston Pump

Case Drain Port Vent / Fill Port

Rear Inlet & Outlet Ports

PVP Piston Pump

Case Drain Port Vent / Fill Port

Side Ports

PVP Pump Controls

o

Pressure Compensator

The pressure compensator control will limit pump outlet pressure to a predetermined level and adjust pump outlet flow to the level needed to maintain the set pressure.
Same as the pressure compensator , except that the adjustment is done with a remotely located relief valve instead of at the pump control. Load sense control will adjust output flow to maintain a constant pressure drop across an orifice. Will adjust flow to limit the input torque demand of the pump.

Remote Pressure Compensator

Load Sense Control

Torque Limiter Control

PD (XL Series)
10 cc 18 cc 28 cc 45 cc 60 cc

75 cc 100 cc
140 cc 180 cc 260 cc

PD (XL Series)

Hydrostatic cam bearings One-piece housing and mounting flange Tapered-roller shaft barings O-ring seals, no gaskets

PD (XL Series)
Common casting SAE or ISO versions

Drains ports for any orientation

Control mounted on the housing

Control pad is ISO 4401

Attaching screws are metric

PD (XL Series)
Rotating Group Bronze faced port plate Low ripple 9-piston design Spring loaded shoe hold-down Cam & Cam Bearings Ductile iron cam with nitrided surface for shoes Powdered metal pads for control pistons Hydrostatic cam bearings Oil feed through housing high pressure side Low pressure side feed through cam

PD (XL Series)
Port Blocks End or side ports Thru-drive with side ports O-ring seal against housing Same for RH & LH rotation Options include: Max and Min displacement adjustment Case to inlet check/relief valve

Bias and Control Pistons Attach to port block Large size for good response Switch locations to change rotation

PD (XL Series)
Shaft & bearings Splined and keyed ends available Tapered roller bearings Shaft Seal Viton lip seal standard Case pressure rating: 2 bar abs. continuous 4 bar abs. peak

PD (XL Series)
280 bar rated continuous outlet pressure 320 bar intermittent outlet pressure (<10%)

350 bar peak outlet pressure

Maximum torque thru-drive capability Bearing life Industrial - 30,000 hours Mobile - 5,000 hours

PD (XL Series)
Control Options Pressure Compensator Load Sensing Compensator Pilot Operated Controls Minimum /Maximum Stops Torque Limter (2006)

Competitor Benchmarking
Denison Rexroth Eaton - Vickers Sauer - Danfoss Oilgear Parker Linde Tokimec Yuken Casappa

Pressure Compensator Response Comparison

1800 rpm - 210 bar - off-stroke response time
120

100
.

Sauer 45L057 Oilgear PVWH25 Oilgear PVWH15

off-stroke response time (ms)

80
Commercial PVO87

60
Commercial PVO51 Parker PAVC33 Vickers PVH57 Oilgear PVG075 Vickers PVQ50 Denison PV20 Yuken A56

Tokimec PH100

Tokimec PH80 Linde HPR105

40

Rexroth A10VSO45 Denison PV15

Rexroth A10VO60 Rexroth A10VSO71 Rexroth A10VO71 Denison PV29 Denison XL-75

20

0 10 20 30 40 50 60 70 80 90 100 110

maximum displacement (cc)

Pressure Compensator Response Comparison

1800 rpm - 210 bar - on-stroke response time
500 450 400
Commercial PVO51 Commercial PVO87

on-stroke response time (ms)

350 300
Oilgear PVWH25

250
Denison PV20

200 150 100 50 0 10

Parker PAVC33

Oilgear PVWH15 Denison PV15

Vickers PVQ50 Denison PV29 Linde HPR105 Rexroth A10VSO71 Rexroth A10VO71 Oilgear PVG075 Vickers PVH57 Rexroth A10VO60 Tokimec PH100 Denison XL-75 Tokimec PH80 Sauer 45L057

Rexroth A10VSO45

Yuken A56

20

30

40

50

60

70

80

90

100

110

maximum displacement (cc)

Sound Power Level

97

1800 rpm - 210 bar - maximum displacement

95
Denison P140 XL-140

93
sound power level dB(A) .

Commercial Intertech

91
Parker PAVC

Rexroth A4VSO71 Rexroth A11 Rexroth A10VO60

Linde HPR105

89
Commercial Intertech

Denison PV29 Sauer 45 XL-75 Oilgear PVG75

Denison P110

Rexroth A10VSO71

87
Rexroth A10VO71 Oilgear PVWH15 Denison PV20 Tokimec PH80 OilGear PVWH25 Denison P080

Tokimec PH100

85

Yuken A56

83
Denison PV15

Vickers PVQ Vickers PVH57 Rexroth A10VSO45

81 0 10 20 30 40 50 60 70 80 displacement (cc) 90 100 110 120 130 140

NEW PD Piston Pump Design

Compact Size
PD075 Rexroth A10V074

Length Port to Port Width with LS Weight

253 mm 178 mm 219 mm 31 kg

Length Port to Port Width with LS Weight

257 mm 208 mm 263 mm 33 kg

NEW PD Piston Pump Design

Compact Size
PD075 Eaton Vickers PVM074

Length Port to Port Width with LS Weight

253 mm 178 mm 219 mm 31 kg

Length Port to Port Width with LS Weight

288 mm 183 mm 266 mm 45 kg

NEW PD Piston Pump Design

Compact Size
PD075 Sauer G74

Length Port to Port Width with LS Weight

253 mm 178 mm 219 mm 31 kg

Length Port to Port Width with LS Weight

256 mm 157 mm 265 mm 36 kg

HIGH PRESSURE PUMPS

PE Series
(Otsego)

PV+
(Germany)

Premier
(Marysville)

4640 PSIG

6090 PSIG 5075 PSIG

Premier Series - High Performance

P16 - 16 cubic inches per rev.(260 ccs)

Premier Series
P05/080 - 80 cc P07/110 - 110 cc P09/140 - 140 cc P12/200 - 200 cc P16/260 - 260 cc

Premier Pump Sizes

SAE / ISO Displacement Cu.in./rev. / Cu.cm./rev. 4.90 / 80.3 6.7 / 109.8 8.6 / 140.9 12.2 / 200.0 16.0 / 262.2 Max. Speed Unboosted / Boosted 2550 / 3200 2450 / 3000 2300 / 2800 2100 / 2700 1850 / 2500(M)

P05 / P080 P07 / P110 P09 / P140 P12 / P200 P16 / P260

Premier Series Features

High pressures - the industry leader High unboosted operating speeds Full tandem capability Wide control range Faster servo controls SAE & ISO versions Quiet Multiple fluid capability

Features of Premier Series

Fabricated Pistons
Large Size

Cam and Cradle Design Barrel Bearing Spherical Port Plate

Angled Inlet Passage

Features of Premier Series

Cam and cradle design.
Force of pistons is directed into housing instead of onto trunnion bearings. Higher pressure; 7250 PSI (500 Bar) Lower noise; more damping.
Cradle Front Housing

Cam Swashplate

Features of Premier Series

Barrel bearing
Prevents barrel tipping and blowoff. Eliminates internal shaft loading. Torsional loads only.

Spherical port plate.

Allows for easier filling. Permits higher speed at 0 PSI. Lower noise.

Features of Premier Series

Solid Piston on Small Displacements Hold-down
Mechanical Hold-down for Pistons
Improved for B Design.

Spring Hold-down for Barrel

Multiple fluid capability

Premier Series

Pressure controls.
Pressure compensator. Load sense. Torque Limiter
Two different settings due to wide range of pressures.

Premier Series Servo Controls

Rotary servo. Hydraulic servo. Electro-Hydraulic servo. Same command as 900 Gold Cup.

Premier Series - Controls

Pressure Compensator C Load Sensing Compensator L Torque Limiter/Compensator J K Torque Limiter /LS Comp V W Manual Rotary Servo R Hydraulic Stroker H Electric Stroker E P-Q Control X

Premier Series - Controls

Secondary Controls

Compensator Override
Torque Limiter Override / Pressure Comp Override

Premier Series Applications

Injection molding machines Die casters Hydraulic presses Hydraulic shears Plywood presses Scrap presses Scrap shears

Premier Rear Drive Options

Mounting Styles
SAE
A, B, BB, C, CC, D, E 2 Bolt or 4 Bolt
except D and E

ISO
100, 125, 160, 200, 250 4 Bolt pattern; Splined shaft

Independent of Main Pump Mounting Style

 Main housing is the same for all rear drives. Only the adapter changes The pump can be ordered with a rear drive cover plate, and the adapter kit can be added later. M Designation for rear drive cover.

Premier Rear Drive Options

PV + Series
Heavy Duty Industrial Piston Pumps

12 Displacements, cc/rev
16, 20, 23, 32, 40, 46, 63, 80, 92, 140, 180, 270

Pressure Ratings
5000 psi Continuous, 6000 psi Intermittent

Controls
Pressure Compensated Remote Compensated Load Sense Horsepower Control

Features & Benefits

Ripple Chamber technology Lowest Pump Noise in Industry 100% Thru Shaft Capability

Reduced Noise - Critical

Pre-compression Volume (Ripple Chamber)

PV Ripple Chamber Technology

New piston pump technologyPre-compression chambers in piston pumps
To reduce fluid borne noise, a pre-compression chamber (ripple chamber) is designed into the pump to reduce the output flow pulsation.

ripple chamber

PV Ripple Chamber
1 rotation

The precompression chamber is located in the rear cover of the pump and holds a volume of oil that is pressurized to the system pressure The advantage of the ripple chamber is a smooth pressure transient in the piston from low to high pressure.

suction

pressure

Precompression chamber

12 rotation

This volume of oil precharges the piston and then is refilled when the piston is connected to the pressure kidney

The result = reduced flow pulsation and a quieter hydraulic system!

PE Series (to be phased out in favor of

PD) (P2/P3 mobile version still available)
Displacement (cc/rev.) Flow @ 1800 rpm (gpm) Pressure (psi) (cont. / peak) Self priming speed (rpm) Port locations 60 28.5 75 35.7 105 50.0 145 69.0

All sizes 4600 / 5365 2800 Side Rear 2500 Side Rear 2300 Side 2200 Side

PE Series
Thru Drives Available
SAE A, B, C on all sizes SAE D available on 145

Inlet and Outlet Gage Ports Standard SAE Spline and Keyed Shafts Adjustable Maximum Displacement Stop Standard Side Flange Ports Standard

PE Low Noise Design

The Ripple Chamber design reduces the output flow pulsation by up to 50% compared with common designs on the market.
This feature comes with no additional cost and can be more effective than a separate silencer or similar devices.

PE Design Goals

Gold Cup Pumps and Motors

Mobile Controls Division (MCD)

F1

F12

F11

V12
F2

Gold Cup Pumps and Motors

Hydrostatic Transmission

Gold Cup Pumps and Motors

P6 P7 P8 P11 P14 P24 P30 98 cc 120 cc 130 cc 180 cc 230 cc 400 cc 500 cc

Gold Cup Pumps and Motors

Reservoir Filter Cooler

Goldcup Motor (variable output speed and direction.

Goldcup Hydrostatic pump

Diesel Engine (constant speed & direction)

Gold Cup Pumps and Motors

The Denison design does not use a rear bearing. This permits higher power through drive options.
Rocker Cam Assembly
Shaft Bearing Barrel Bearing Valve Block (contains all valves)

Replenish Inlet Drain Outlet Internal parts Housing Pilot Pressure

Gold Cup Pumps and Motors

Barrel bearing for protection against high shock loads Cam and cradle design for fast, stable response. Modular Servo controls for versatility. Modular Valve block for easy service.