Beruflich Dokumente
Kultur Dokumente
R
and containing the principal cutting edge. The orthogonal plane (
o
)
is the plane perpendicular to
R
and
c
. The normal plane (
n
) is
perpendicular to the principal cutting edge.
Department of Industrial & Production Engineering 25/14
Department of Industrial & Production Engineering 25/15
American Standard Association System
Tool Character
y
x
y
x
e
s
r
5
0
10
0
7
0
8
0
20
0
30
0
1/32
y
Back rake angle
x
Side rake angle
y
Back or end clearance angle
x
Side clearance angle
e
Auxiliary or End cutting edge angle
s
Side cutting edge angle (90
o
-)
r
Nose radius (inch)
e
Y
m
Y
Z
m
Y
m
s
B B
A
A
X
m
Section B-B
Section A-A
X
Xm
Zm
Department of Industrial & Production Engineering 25/16
Orthogonal Rake System (ORS)
Tool Character
0
0
0
/
e
r
5
0
10
0
7
0
8
0
20
0
30
0
0.8
mm
Inclination angle
0
Orthogonal rake angle
0
Orthogonal clearance angle
0
/
Auxiliary orthogonal
clearance angle
e
Auxiliary or End cutting
edge angle
Principal cutting edge angle
(90-
s
)
r Nose radius (mm)
s
M
M
N
N
Section M-M
Section N-N
O
X
o
Z
o
C
Y
o
Z
o
o
/
c
/
o
/
X
o
Y
o
Department of Industrial & Production Engineering 25/17
Interconversion Between ASA and ORS
Interrelations can be established between ASA and ORS and vice versa.
Various methods are used for developing such interrelationships such as
Method of projection
Method of slopes
Method of master line
Circle diagram
Vector methods, etc.
Department of Industrial & Production Engineering 25/18
Methods of Master Line for Rake Angles
For T=1
OA= cot
OB= cot
y
OC= cot
o
OD= cot
x
OM= cot
m
OA=T cot
OB=T cot
y
OC=T cot
o
OD=T cot
x
OM=T cot
m
T=Depth of the cutting tool
C
G
T
s
O
B
/
y
X
m
Y
m
X
o
X
m
x
A
B
C
A
/
C
/
D
O
Y
o
X
o
Z
o
X
o
o
D
/
Master line
M
Z
m
Y
o
Z
m
Z
m
H
E
F
M
Setting angle for grinding rake surface
m
Maximum rake angle
Department of Industrial & Production Engineering 25/19
Prove the followings by master line methods for a single point cutting
tool.
|
|
.
|
\
|
=
+ =
+ =
=
+ =
+ =
o
1
2
o
2
m
o y
o x
y x
y x o
tan
tan
tan (vi)
tan tan tan (v)
sin tan cos tan tan (iv)
cos tan - sin tan tan (iii)
sin tan cos tan tan (ii)
cos tan sin tan tan (i)
Setting angle for grinding rake surface
m
Maximum rake angle
Department of Industrial & Production Engineering 25/20
OA= cot
OB= cot
y
OC= cot
o
OD= cot
x
OM= cot
m
O
X
m
Y
m
A
B
C
D
Y
o
Master
line
M
H
E
F
X
o
tan
o
= tan
x
sin + tan
y
cos
From Figure OBD=OBC+OCD
OB.OD=OB.CE + OD.CF
OB.OD=OB.OC sin + OD.OC. cos
Dividing on both sides by OB.OC.OD
OB
cos
OD
sin
OC
1
+ =
tan
o
= tan
x
sin + tan
y
cos
tan = -tan
x
cos +tan
y
sin
From Figure OAD = OAB +OBD
OD. AG = OB. AH + OB.OD
OD. OA. sin =OB.OA COS + OB.OD
Dividing on both sides by OA.OB.OD
OA
1
OD
cos
OB
sin
+ =
tan = -tan
x
cos +tan
y
sin
G
Department of Industrial & Production Engineering 25/21
Methods of Master Line for Clearance Angles
C
D
/
T
s
O
B
/
x
X
m
Y
m
X
o
X
m
y
A
B
C
A
/
C
/
D
O
Y
o
X
o
Z
o
Y
m
o
M
Z
m
Y
o
Z
m
Z
m
Master line
OA=T cot
OB=T tan
y
OC=T tan
o
OD=T tan
x
OM=T an
m
T=Depth of the cutting tool
For T=1
OA= cot
OB= tan
y
OC= tan
o
OD= tan
x
OM= tan
m
Setting angle for grinding principal rake surface
m
Maximum rake angle
Department of Industrial & Production Engineering 25/22
Prove the followings by master line methods for a single point cutting
tool.
|
.
|
\
|
=
+ =
+ =
=
+ =
+ =
cot
tan
tan (vi)
tan cot cot (v)
sin tan cos cot cot (iv)
cos tan - sin cot cot (iii)
sin cot cos cot tan (ii)
cos cot sin cot cot (i)
o
1
2
o
2
m
o y
o x
y x
y x o
Setting angle for grinding principal rake surface
m
Maximum rake angle
Department of Industrial & Production Engineering 25/23
For T=1
OA= cot
OB= tan
y
OC= tan
o
OD= tan
x
OM= tan
m
F
E
G
O
M
D
C
B
Y
m
A
Master
line
H
X
m
Y
o
X
o
cot
o
= cot
x
sin + cot
y
cos
From Figure OBD=OBC+OCD
OB.OD=OB.CE + OD.CF
OB.OD=OB.OC sin + OD.OC. cos
Dividing on both sides by OB.OC.OD
OB
cos
OD
sin
OC
1
+ =
cot
o
= cot
x
sin + cot
y
cos
tan = -cot
x
cos +cot
y
sin
From Figure OAD = OAB +OBD
OD. AG = OB. AH + OB.OD
OD. OA. sin =OB.OA COS + OB.OD
Dividing on both sides by OA.OB.OD
OA
1
OD
cos
OB
sin
+ =
tan = -cot
x
cos +cot
y
sin
Department of Industrial & Production Engineering 25/24
Assignment-1
Prove by Master Line Method
|
|
.
|
\
|
=
+ =
+ =
=
+ =
+ =
o
1
2
o
2
m
o y
o x
y x
y x o
tan
tan
tan (vi)
tan tan tan (v)
sin tan cos tan tan (iv)
cos tan - sin tan tan (iii)
sin tan cos tan tan (ii)
cos tan sin tan tan (i)
|
.
|
\
|
=
+ =
+ =
=
+ =
+ =
cot
tan
tan (vi)
tan cot cot (v)
sin tan cos cot cot (iv)
cos tan - sin cot cot (iii)
sin cot cos cot tan (ii)
cos cot sin cot cot (i)
o
1
2
o
2
m
o y
o x
y x
y x o
Department of Industrial & Production Engineering 25/25
THANK YOU FOR YOUR ATTENTION