Beruflich Dokumente
Kultur Dokumente
ATU&ARU
Off Gas NHDT&CRU
SRU
H2
MSQ C D U 1 C D U 2
GO SO
Reformate
HGU-I
FCC Gasoline
HCN
HGU-II
H2
Crude
KHDS
H2
DHDS
LPG LCN
JBO (2 GRADES)
Kero HCN HSD
FCCU
Extract
OHCU Bottoms
OHCU
H2
ATU&SRU
FG
Sulphur
RCO
SR LO
Asphalt
Extract
V V D D U U 1 2
CBFS
100N/150N/500N/850N/1 50BN GR-I LOBS
LO / IO / HO
DAO
FEU NMP
DCO
Raffinate
SDU
Slack Wax Raffinate
DWO
HFU
H2
PDA
CDWU
H2
VBU
VB Tar
MCW BTU
Bitumen Emulsion
MCW
FO (2 GRADES) Bitumen(3GRADES) Bitumen Emulsion
IFO
MSQ C D U 1 C D U 2
Kero Cut St.Run G.O JBO
CRU
H2
REFORMATE
KHDS
Crude
JBO
RCO
CDU IS THE MOTHER UNIT OF ANY OIL REFINERY. PURPOSE OF THIS UNIT IS TO SEPARATE DIFFERENT FRACTIONS OF CRUDE BY DISTILLATION
INTRODUCTION TO CDU I
DESIGNED FOR PROCESSING 2.5 MMTPA & COMMISIONED IN 1974. DEBOTTLENECKED IN DEC84 TO 2.75 MMTPA. MAIN COLUMN INTERNAL REVAMP IN MAY88 LEADING THE CAPACITY TO 3.16 MMTPA. INSTALLATION OF PREFRACTIONATOR IN MAY96 LEADING THE CAPACITY TO 3.5 MMTPA.
INTRODUCTION TO CDU II
COMMISIONED IN 1997. INITIAL CAPACITY :2.5 MMTPA CAPACITY OF CDU-II AFTER REVAMP = 4.0 MMTPA TOTAL REFINING CAPACITY-7.5.
BASIC OPERATION
CRUDE PREHEATING DESALTING OF CRUDE DESALTED CRUDE PREHEATING PREFRACTIONATION PREFRACTIONATED CRUDE PREHEATING HEATING OF CUDE IN FURNACE MULTI COMPONENT FRACTIONATION OF CRUDE IN MAIN DISTILLATION COLUMN.
BASIC OPERATION
NAPHTHA STABILISATION (REMOVAL OF LPG FROM NAPHTHA) NAPHTHA REDISTILLATION DE-ETHANISER. CAUSTIC WASH OF LPG & EXCESS NAPHTHA. DEPROPANISER.
REFLUX DRUM
PREFRACTI ONATOR
IBP-140 TO 11 C04
MAIN FRACTIONATOR
KERO CUT
FURNACE
LGO
HGO
RCO
IBP-140 EX PF AND MF
NAPHTHA SPLITTER
C5-90 CUT NAPHTHA
DESALTER
1. 2. 3. 4. PURPOSE : TO REDUCE SOLUBLE SALT CONTENT TO REDUCE SUSPENDED SOLID TO REDUCE RESIDUAL WATER TO ACT AS SURGE DRUM FOR FRESH CRUDE OPERATING CONDITION: TEMP = 125 - 135 DEG C PRESSURE = 7.0- 8.0 KG/CM2 WASH WATER = 5 % (V) OF CRUDE
PREFRACTIONATOR
PURPOSE: TO SEPARATE LIGHTER COMPONENT OF CRUDE AT RELATIVELY LOW TEMP SO AS TO A. REDUCE HEAT LOAD FOR THE HEATER B. REDUCE MAIN FRACTIONATOR O/H VAP LOAD OPERATING CONDITION: TOP TEMP = 115-135 DEG C BOTTOM TEMP = 180-210 DEG C TOP PRESSURE = 2.5 3.0 KG/CM2(g)
MAIN FRACTIONATOR
PURPOSE: TO SEPARATE PRETOPPED CRUDE INTO DIFFERENT FRACTIONS LIKE NAPHTHA,HY NAPHTHA, SK/ATF/MTO, GAS OIL,HY GAS OIL & RCO (REDUCED CRUDE OIL) OPERATING CONDITION: TOP TEMP = 115-135 DEG C FEED TEMP = 350-360 DEG C TOP PRESSURE = 2.0 2.5 KG/CM2(g)
NAPHTHA STABILISER
PURPOSE : TO STABILISE THE NAPHTHA (IBP-150 ) BY SEPERATING ITS FEED INTO LPG & STABILISED NAPHTHA OPERATING CONDITION: TOP TEMP = 65- 75 DEG C BOTTOM TEMP = 155- 180 DEG C FEED TEMP = 95- 110 DEG C PRESSURE = 10.4- 10.6 KG/CM2 (g) REFLUX RATIO = 3 - 5
NAPHTHA SPLITTER
1. PURPOSE: TO SPLIT THE STABILISED NAPHTHA FROM STABILISER INTO TWO FRACTIONS WHICH ARE CALLED (C5-90) & (90-140) TOP FRACTION (C5-90) IS SENT TO EXCESS NAPHTHA POOL OR HGU FEED & BOTTOM FRACTION IS EITHER STORED FOR CRU FEED OR SENT TO EXCESS NAPHTA OPERATING CONDITION: TOP TEMP = 70- 80 DEG C BOTTOM TEMP = 125-135 DEG C FEED TEMP = 90-100 DEG C PRESSURE = 0.1 0.4 KG/CM2 (g) REFLUX RATIO = 1
2.
DE-ETHANISER
PURPOSE: 1. TO REMOVE H2S & C2 FRACTION FROM LPG 2. LPG IS FURTHER WASHED WITH CAUSTIC TO MAKE IT FREE FROM RESIDUAL H2S AND LIGHT MERCAPTEN OPERATING CONDITION: TOP TEMP = 55- 65 DEG C BOTTOM TEMP = 95-110 DEG C FEED TEMP= 60-70 DEG C PRESSURE = 20.0- 21.0 KG/CM2 (g)
DEPROPANISER
PURPOSE: TO SEPARATE C3 FRACTION FROM FROM LPG OPERATING CONDITION: TOP TEMP = 40- 45 DEG C BOTTOM TEMP = 85-90 DEG C FEED TEMP= 55-60 DEG C PRESSURE = 12.0- 13.0 KG/CM2 (g)
INTRODUCTION
BUILT BY M/S TECHNIP OF FRANCE PROCESS LICENCER:IIP-DEHRADUN & IFP-FRANCE. UNIT CAPACITY: APPROX 37 M3/HR. TYPICAL FEED CHATACTERISTICS IBP: 110 FBP:160 CUT NAPHTHA
OXYGEN AND TO SATURATE OLEFINS FROM NAPHTHA WHICH ARE POISIONS FOR
IN THE FORM OF MERCAPTANS, ALIPHATIC DISULPHIDES & CYCLIC SULPHIDES ARE CONVERTED TO H2S. ORGANIC NITROGEN IS CONVERTED INTO NH3.C-O BOND IS BROKEN TO FORM SATURATED ALIPHATIC/AROMATIC COMPOUND.
NHDT
Sulphur Guard HP Purge Gas To Fuel Gas HP Separator DSN
HY FCC GASOLINE
HR - 448
HR-945
Stripper Column
Feed Heater
FEED 110-140 CUT NAPHTHA MAKE UP HYDROGEN
HR-448
OLEFINS
DIOLEFINS TOTAL HY METALS HALOGENS ( F,Cl)
0
0 < 5 PPB < 1 PPM
OPERATING CONDITIONS
(PARAMETERS)
REACTOR OPERATING CONDITIONS
SECOND REACTOR O/L PR (KG/CM2,G)
23
312 330
105
OCTANE RATING IS A MEASURE OF THE AUTO IGNITION RESISTENCE OF GASOLINE USED IN SPARK-IGNITION IC ENGINES.IT IS A MEASURE OF ANTI-DETONATION OF A GASOLINE.THIS RATING WAS DEVELOPED BY A CHEMIST Russel Marker.
REFORMER CATALYST & REACTIONS Three Reactors in series filled with bimetallic (Pt-Re) catalyst. Main Reactions: .Aromatization of Naphthenes & Paraffin .Isomerization of Naphthenes & Paraffins .Hydrocracking .Hydrogenation of Olefins
M S QUALITY SPECIFICATION
Specifications
DENSITY (KG/M3) RON (MIN) BENZENE (%V, MAX) OLEFINS (%V, MAX) AROMATICS (%V, MAX) SULFUR (ppmw, MAX) RVP (KPA)
BS-I
710-770 5
BS-II
710-770 88 3* & 5
BS-III
720-775 91 1
BS-IV
720-775 91 1
18
21
42
35
1000 35-60
500 35-60
150 60 (MAX)
50
DSN EX 21 C01
22 R01
OFF GAS
STABILISER
HP SEPARATOR
22 F03
REFORMATE TO R/D
CH2
CH2 CH3 CH3
CH
CH2 CH
+H
C7H16
CH CH CH CH 2 CH 2 CH 2 CH 3
C7H14
CH 2 H C 2 CH 2 CH 2 CH 2 CH CH 3
Met hylcyclohexane
FUNDAMENTAL REACTIONS IN CRU REACTORS A.DESIRABLE RXN (3) PARAFFINS / NAPHTHENE ISOMERISATION
C H 7 16
C H 7 16
(a) +H 2 CH 7 14 CH 4 8 + CH 3 8
+H 2 C H 7 16
CH
+ C H 6 14
or
+H C H 7 16
C H + 2 6 C H 5 12
REFORMING REACTIONS
DEHYDROGENATION-METALLIC FUNCNTION DEHYDROCYCLISATION-MET+ACID FUNCTION ISOMERISATION- MET+ACID FUNCTION HYDROGENOLYSIS(CRACKING OF C1&C2)-MET FUNCTION HYDRO CRACKING-MET+ACID FUNCTION
THANK YOU