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INTRODUCTION/IMPORTANCE
Package dyeing machines are the most widely used now a days for dyeing of almost all types of yarns , due to automatic, economical and accurate dyeing results. Term package dyeing usually denotes for dyeing of any type yarn wound on the compressible dye spring/perforated solid dyeing tubes or cones. Yarn dyeing in package form is done at high temperature and under high pressure, with the package mounted on the hollow spindles these spindle are fixed on the dyeing carrier The dyeing liquor is forced through the package in two way pattern (in/out-out/in) All operation from pre-treatment to finishing can be performed in the same machine, without taking out the material out of the machine
MACHINES
RBNO Horizontal Dyeing Machine(Europe) RBNV Vertical Dyeing Machine(Europe) Eco Block yarn dyeing (Europe) High Temperature High Pressure Package Dyeing Machine (China) ALLWIN High Temperature Package Dyeing Machine (China) HTHP Horizontal Tabular Dyeing Machines (India)
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ENVIRONMENTAL ASPECTS The air pad operates as a double chamber to reduce heat emissions in the dyehouse. No emission of chemical vapours. Low water, steam, power consumption and very limited pollution of effluents Capacity RBNO 1400/750 single carrier 130Kg RBNO 1400/1000 single carrier 200Kg RBNO 1400/1500 single carrier 300Kg RBNO 1400/2000 single or double carrier 400Kg RBNO 1400/3000 single or triple carrier 600Kg
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RBNV FEATURES: Nominal loading capacities from 5 to 1500 kgs. Construction entirely in AISI 316 stainless steel. Water protected motors and electrical equipment Interchangeable Dyeing Carriers Flexibility in loading rate and textiles
A. Half load B. Reduced load C. Full load
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Techical details: Liquor return to the 100% Stock Tank re-use of bleach , rinsing or dye liquor Analogue dosing programmable automated dosing of dyes and auxiliaries using time and curve profiles (also applicable under HT contidions) Operating temperature max. 140c at 5 bar pressure Batch sizes from 1 to 10000 kg Option of the vertical or horizontal dyeing machines Automated process control using industrial PC
Technical Data The standard size of the package is 165*165 of 1kg. Designed working pressure: 0.45Mpa Max. working pressure: 0.4Mpa Designed working temperature: 140C Max. working temperature: 135C Max. heating rate: Approx. 30 minutes from 20C 130C; Cooling rate: Approx. 20 minutes form 130C 80C.
DM241A
Designed for the process of yarns on cones, tubes, or in hank form or beam Requires low liquor ratio ILC Intelligent Leveling Control function AIR+ and high temperature drain function Water consumption is as low as 34 L/kg for medium to dark shade
Salient features Works on very low liquor ratio of 1:3.5 upwards depending on nature of yarn & loading factor Variable loading possible from 50% upwards of the rated capacity without using dummies. Works on airpad dyeing system, resulting in saving cooling water, heat & electrical energy. Opening closing and locking/unlocking is done, simultaneously and automatically by electro pneumatic devices with complete safety. Machines working on gas (CNG) with burner fitted ( without the need of steam or boiler) Design ensures complete drain of liquor from the machine every time. Thus, preventing accumulation of dye deposits inside the machine and contamination.