Presented By Eida AlMansouri 980724217 Rehab Alkaabi 199904156 Halima Abdullah 199902518

Back ground Gp1. Process description (Base case). Changes from base case process. Process Simulation. Material selection. Equipment design . Hazop study.

Safety
Cost & Economic Evaluation.

Process selection Material Balance Calculation. Energy balance calculation.

Process modification. Process simulation.

Hazard and operability study (HAZOP).

Cost and Project evaluation.

HYSYS Process flow diagram

Carbon steel

Feed vessel & Reflux drum Pumps design

Heat exchanger design

Reactor & molten salt heater

Phase separator
Absorber column design Distillation column design

The dimensions for the vessel and the reflux drum

Units Feed vessel Reflux drum in acetone distillation column Reflux drum in IPA distillation column Diameter (m) 1.68 1.085 1.02 Length (m) 3.36 2.17 2.04

The dimensions for the pumps

Units Feed pump Molten salt heater pump Acetone distillation column reflux pump IPA distillation column reflux pump Capacity (m3/hr) 14.823 54.798 5.569 13.083 Power (kJ/hr) 3544.92 1461.1 148.75 349.58

Calculate heat-transfer area .

Calculate the number of tubes. Estimate bundle diameter & Shell diameter. Estimate the cost .

The dimensions for the all heat exchangers

Units Area(m2)
207.85 70.39 85.37 14 91.98 51.7 97.3 97.14

Bundle diameter (mm)

719.18 433.53 447.28 278.63 470.9 359.1 483.31 49.53

Shell diameter (mm)

776.18 490.53 502.28 331.63 528.9 502.28 538.31 546.53

Reactor pre heater Reactor pre heater with steam Condenser Cooler Condenser in acetone column Reboiler in acetone column Condenser in IPA column Reboiler in IPA column

Fluidized bed reactors are a catalytic reactors in which the catalyst is fluidized within the reactor.

Diameter &Height Pressure drop

Amount of Catalyst Diameter &Height

The dimensions for the Reactor

Units Width (m) Depth (m) Height (m)

Reactor

4.57

6.1

The dimensions for the absorber column

Units
Absorber column

Diameter (m)
0.6

Length(m)
3.5

To Determine: NAP (Number of Actual Plates). Column diameter. Column height.

The dimensions for the two distillation columns

Units
Acetone distillation column IPA distillation column

Number of actual trays

53 26

Diameter (m)
3.4 1.01

Height (m)
34.8 18.6

Process is very safe one No exotic equipment or safety practices

All streams are kept at relatively low

temperature and pressure.

Cash flow diagram

Acetone production plant design project cash flow diagram

600.00 500.00

comulative cash flow (million$)

400.00

300.00

200.00

100.00

0.00 0 -100.00 Time (year) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27