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\
|
+
A
= +
h k
X
A
q
T T T T
a s s F
1
) ( ) (
k
X
h
T T A
q
a F
A
+
=
1
) (
The heat released due to advancement of the
freezing front :
where :
A = cross section area, m
L = latent heat of fusion, kJ/kg
f
= density of water, kg/m
3
dx/dt = velocity of moving front, m/s
Formulation of Planks Equation
dt
dx
L A q
f
=
Since all the heat released at the freezing front must be
transfered out to the surrounding medium, then :
The freezing process is completed when the moving front
advances to the center of the slab (a/2). Then
Formulation of Planks Equation
k
X
h
T T A
dt
dx
L A
a F
f
A
+
=
1
) (
} }
(
(
=
2 /
0 0
1
a
f a F
f
t
dx
k
x
h T T
L
dt
f
(
(
=
f a F
f
f
k
a
h
a
T T
L
t
8 2
2
=
f a F
f
f
k
a
h
a
T T
m L
t
8 2
2
Where :
L = latent heat of fusion for water (333.2 kJ/kg)
m = moisture content of food, fraction
f
= density of frozen product, kg/m
3
T
F
= freezing temperature, C
T
a
= medium temperature, C
a = thickness of the slab, m
h = convective coefficient, W/m
2
.K
k
f
= thermal conductivity of frozen product, W/m.K
General Form of Planks Equation
where :
f
= density of the frozen maerial
k
f
= conductivity of frozen material
P and R = shape factors
Formulation of Planks Equation
|
|
.
|
\
|
+
=
f a F
f
f
k
a R
h
a P
T T
m L
t
2
'. '.
. .
Values for P and R
Infinite slab : P = R = 1/8
Infinite cylinder: P = R = 1/16
Sphere : P = 1/6 R = 1/24
For finite slab and cylinder, use diagram to
determine the values for P and R.
Material geometry constants P and R for a brick-shaped object for the Planks Freezing
time equation with dimensions a, b, c; where a is the shortest side.
Example #1
A spherical food product is being frozen in an air-
blast freezer. The initial rpoduct temperature is 10
o
C
and the cold air -40
o
C. The product has a 7 cm
diameter with density of 1000 kg/m
3
, the initial
freezing temperature is -1.25
o
C, the thermal
conductivity of the frozen product is 1.2 W/m.K, and
the latent heat of fusion is250 kJ/kg. Convective heat
transfer coefficient is 50 W/m
2
.K. Compute the
freezing time.
Given:
T
i
= 10
o
C
T
a
= -40
o
C
T
F
= -1.25
o
C
a = 0.07 m
f
= 1000 kg/m
3
k
f
= 1.2 W/m.K
H
L
= 250 kJ/kg
P = 1/6
R = 1/24
Example #1
Using Planks Equation :
Example #1
hour s W J t
K m W
m
K m W
m
x
C
kg kJ m kg
t
F
o
F
72 . 0 2600 / 2600
) . / 2 . 1 ( 24
) 07 . 0 (
) . / 50 ( 6
07 . 0
)] 40 ( 25 . 1 [
) / 250 ( ) / 1000 (
2
3
= = =
(
+
=
Blueberries are to be frozen in 2 liters cardboard boxes having the
following dimensions: 6 cm x 15 cm x 22.5 cm
Blueberries have the following characteristics:
moisture content m = 85%
Density = 1015 kg/m
3
Thermal conductivity
frozen: k
f
= 1.95 W/m.K
unfrozen: k
u
= 3.85 W/m.K
Freezing temperature: T
f
= - 0.9C
The boxes are made of cardboard 0.8 mm thick with a thermal
conductivity k
card
= 0.05 W/m.K
The blueberries are frozen in an air blast freezer where the
convective heat transfer coefficient (h
c
) between the cold air and
the boxes surface is equal to 25 W/m
2
.K.
The temperature of the cold air in the freezer can be adjusted
between -20C and -40C.
Example #2
Box dimensions: 0.06 m x 0.15 m x 0.225 m
a = 0.06 m b = 0.15 m c = 0.225 m
b/a = 2.5 c/a = 3.75
Example #2
From above chart we get: R = 0.085 P = 0.304
Evaluation of the overall heat transfer coefficient:
= 1/25 + 0.8 x 10
-3
/0.05 = 0.056
U = 17.86 W/m
2
.K
k
f
= 1.95 W/m.K
Latent heat of fusion for blueberries = 85% x latent heat of fusion of water
L . m = 335 x 0.85 = 284.75 kJ/kg = 284750 J/kg
We want the blueberries to freeze in less than 2.5 hours: q
f
= 2.5 x 3600 = 9000 s
Example #2
Example #2
C T
x x x
k
a R
U
a P
t
m L
T T
k
a R
U
a P
t
m L
T T
o
a
f f
f
F a
f f
f
a F
7 . 38
95 . 1
06 . 0 085 . 0
86 . 17
06 . 0 304 . 0
9000
1015 284750
9 . 0
' '
. .
' '
. .
2
2
2
=
(
+ =
(
(
+ =
(
(
+ =
Phams Method
Proposed by Q. T. Pham in 1986
Can be used for finite-size objects of irregular
shapes by approximating them to be similar to
an ellipsoid.
Easy to use yet provides answer with
reasonable accuracy.
Basic Assumptions:
Environmental conditions are constant
Initial temperature, T
i
is constant
Final temperature, T
c
is fixed
Convective heat transfer at the surface of
the object obeys Nowtons law of cooling
Phams Method
Cooling and Freezing Diagram
Based on experimental data for variety of foods
where T
c
is final center temperature and T
a
is medium
temperature.
Freezing time for simple-shaped objects :
where d
c
is the shortest distance to the center, or radius. h is
convective heat transfer coefficien, E
f
is shape factor (E
f
= 1 for
infinite slab, 2 for infinite cylinder, and 3 for sphere
Phams Method
a c fm
T T T 105 . 0 263 . 0 8 . 1 + + =
|
.
|
\
|
+
(
A
A
+
A
A
=
2
1
2
2
1
1 Bi
f
c
N
T
H
T
H
h E
d
t
k
l h
N
Bi
.
=