INDUSTRAIL HYDRAULIC

STEEL MILL HYDRAULIC

By :-Mr.R.Sharma Mr.A.K.Upadhyay

TOPIC COVER

BASIC OF HYDRULIC HYDRAULIC ELEMENT HYDRAULIC CIRCUIT MAINTENANCE & TROUBLE SHOOTING

BASIC OF HYDRAULIC

WHAT IS THE MEAN OF HYDRAULIC? -THE TERM HYDRAULICHAS BEEN

DERIVED FROM2 GREEK WORDS HYDRO MEANING WATER AULOS-MEANING PIPE

BASIC OF HYDR AULIC

PASCALS LAW?
PASCAL WAS A FRENCH SCIENTIST WHO DISCOVERED HIS LAW IN THE 17TH CENTURY. -PRESSURE APPLIED ON A CONFINED FLUID IS TRANSMITTED UNDIMINISHED IN ALL DIRECTIONS AND ACTS WITH EQUAL FORCE ON EQUAL AREAS.

HYDRAULIC POWER TRANSMISSION

1ST SOURCE OF POWER FOR HYDRAULIC SYSTEM IS THE PRIME MOVER,WHICH MAY BE AN ELECTRIC MOTOR OR AN ENGINE.

2ND SOURCE IS PUMP WHICH IS WORK AS A INPUT COMPONENT IN HYDRAULIC SYSTEM . 3RD OUTPUT COMPONENT IN A HYDRAULIC SYSTEM IS CALLED THE ACTUATOR

ADVANTAGE OF HYDRAULIC
*VARIABLE SPEEDS (FLOW CONTROL VALVE) *HYDRAULIC DRIVES ARE REVERSIBLE (BY USING D.C.VALVES) *OVER LOAD PROTECTION (BY USING PR.RELIEF VALVE) *COMPACT IN SIZE

2.HYDRAULIC ELEMENT

PUMPS VALVES ACTUATORS

PUMPS
NON POSITIVE DISPLACEMENT PUMPS WHERE THE FLUID CAN BE DISPLACED AND
TRANSFERRED USING THE INERTIA OF THE FLUID IN MOTION ARE CALLED NON POSITIVE DISPLACEMENT PUMP

POSITIVE DISPLACEMENT PUMP

P.D.P.ARE THOSE WHOSE PUMPING VOLUME CHANGE FROM MAXIMUM TO MINIMUM DURING EACH CYCLE

POSITIVE DISPLACEMENT PUMP

VANE PUMP GEAR PUMP PISTON PUMP

VANE PUMP

HYDRAULIC TRAINING

PRINCIPLE OF PISTON PUMP

PISTON PUMP

COMPARISON OF PUMP
TYPE
WORKING PRINCIPLE

VANE PUMP
VARYING VOLUM BEEWEEN CAMRING AND VANE HIGH

GEAR PUMP
SHIIFTING VOLUME SURROUNDED BY GEAR GROOVES & CASING LOW EXCEPT FOR PR. LOADING TYPE LESS SENSITIVE THAN PISTON PUMP AND VANE PUMP NOT POSSIBLE

PISTON PUMP
VARYING VOLUME BY RECIPROCATING PISTON

AVERAGE EFFICIENCY

JIGHEST AMONG THREE TYPE

SENSITIVITY TO DUST

LESS SENSITIVE COMPARED TO PISTON PUMP POSSIBLE

MOST SENSITIVE TO DUST

APPLICABILITY OF VARIABLE DISPLACEMENT TYPE NOISE

POSSIBLE

IN THE RANGE OF 60~80 DB

90 BD AND ABOVE

IN THE RANGE OF 50 ~ 70 DB

D.C. VALVE
THE NAME OF THE VALVE IMPLIES THE FUNCTION IT PERFORM. DIRECTION CONTROL VALVE ARE EMPLOYED IN A HYDRAULIC SYSTEM TO DETERMINE THE DIRECTION OF THE FLUID IN THE HYDRAULIC CIRCUIT

D.C.VALVE

CLASSIFICATION OFD.C.VALVE
BY THE NUMBER OF PORT BY THE NUMBER OF CONTROL POSITION BY THE OPERATING METHOD BY THE CONDITION OF FLOW IN CENTER POSITION

FLOW CONTROL VALVE

THIS VALVE IS BASICALLY A SPPED CONTROL VALVE WHICH REGULATES THE FLUID FLOW BY ENLARGING OR REDUCING THE PORT AREA WHILE THE OIL IS PASSING THROUGH THE PASSAGE

SYMBOL OF FLOW CONTROL VALVE

PRESSURE CONTROL VALVE

PRESSURE RELIEF VALVE PRESSURE REDUCING VALVE UNLOADING VALVE COUNTER BALANCE VALVE

SYMBOL OF PR.RELIEF VALVE

PR.REDUCING VALVE

METER IN CIRCUIT

METER IN AND OUT CKT

REGENERATIVE CIRCUIT

THE PURPOSE OF SO CALLED CYLINDER REGENERATION CIRCUIT IS TO EXTEND THE PISTON FASTER THAN IF THE PUMP OUTPUT ARE ACTING DIRECTLY ON THE CAP END AREA.

CIRCUIT

THE END