CONTENTS

Objective. Literature survey. Problem definition. Methodology. References.

OBJECTIVE
The objective of this project work is the

prediction and analysis of surface roughness on

different materials for different machining parameters during turning operations in a Computer Numerically Controlled (CNC) Lathe. The main purpose of the project to bring out a

finished work piece with required surface quality in

order to gives a perfect mating with other parts.

Literature Survey
AUTHOR NAME 1. Satheesh Kumar. N METHODOLOGY Five different carbon alloy steels used for turning surface roughness is directly influenced by the spindle speed and feed rate. Taguchi method is used L9 orthogonal array for three different levels of cutting speed, feed rate & depth OUTCOME Better surface finish may be achieved by turning carbon alloy steels at low feed rate and high spindle speeds Experimental results were analyzed using ANOVA Variance analysis was applied to S/N ratios to discover interactions between cutting parameters relating to Ra and Rz

3. Ilhan Asilturk et al.

2. Ramesh. s et al.

The effect of cutting parameters on the surface roughness in turning of titanium alloy has been investigated using response surface methodology.

Different chip formations have been studied and 3-D response surface plots are plotted for cutting speed, feed, and depth of cut on surface roughness.
Surface roughness of the mold surfaces, which was 0.412m before optimization, was reduced to 0.375 m after optimization.

4. Oktem.H, et al

Optimum cutting conditions leading to minimum surface roughness in milling of mold surfaces by coupling response surface methodology

Contd.,
5. Durmus Karayel et al.

Artificial neural network Developed ANN model and the A feed forward multi-layered neural control system are integrated network was developed. with the software of the CNC machine tool. artificial neural networks carbide insert with different feed rates of 0.25, 0.30, 0.35, 0.40 and 0.45 mm/rev with the cutting speeds of 100, 200 and 300m/min. Increasing the cutting speed reduces the average surface roughness The best average surface roughness values at 200 m/min cutting speed with the feed rate of 0.25 mm/rev Time required for conducting experiments using RSM teq. Was twice as that needed through Taguchi technique. ramp function graphs tell the exact level of parameters for desired level of response

6. Muammer Nalbant et al.

7. Aman Aggarwala, et al.

Response surface methodology and Taguchis technique The effects of feed rate and nose radius were found to be insignificant compared.

8. Anil Gupta, et al.

Taguchis concepts of orthogonal arrays, S/N ratio, ANOVA have been fuzzified to optimize.

four performance characteristics namely surface roughness, tool life, cutting force and power consumption can be Improved

Contd.,
9. Ahilana.C, et al. development of neural network Effect of CNC turning models for prediction of machining parameters on power consumption parameters in CNC turning process and surface roughness are evaluated using ANOVA and calculation of S/N ratio. effect of tool geometry parameters Response optimization show on the surface roughness during that the optimal combination of turning, response surface methodology machining parameters are (0.4 mm, 600 ,30) for tool nose radius, approach angle and rake angle.
To develop and train a fuzzy-nets- To determine the capability to based surface roughness prediction. predict surface roughness deviations under various conditions The prediction of optimal machining conditions for good surface finish and dimensional accuracy Response Surface Methodology The production of high quality goods with tight tolerances by a variety of machining operations, and in adaptive control of automated machine tools.

10. Suleyman Neseli et al.

11. Daniel Kirby. E et al.

12. Suresh P.V.S, et al.

Contd.,
13. Vikas Upadhyay et al. Acceleration amplitude of tool vibrations in axial, radial and tangential directions To determine the degree of association of cutting speed, feed rate, and depth of cut. Neural network model was developed using the combination of input parameters. The use of in-process surface roughness prediction can provide a opportunity to take in-time corrective action to control the surface finish within required limits.

14. Joseph Davidsona. M, et al.

Response surface contours were constructed for determining the optimum forming conditions for a required surface roughness.

The surface roughness was found to increase with increase in the longitudinal feed and it decreased with decrease in the amount of the coolant used.

15. Aman Aggarwala, et al.

Response surface methodology was Variation between actual used for modeling the responses. experimental data and predicted data was in between -6.25 and 2.6% which validates the results drawn from desirability plot.

PROBLEM DEFINITION
Surface roughness was important role in machining process, it

may varied to its material type, cutting parameters, type of cutting tools used. To analysis the surface roughness on different machining parameters on CNC turning operation for the prediction of surface finish. The parameters namely the spindle speed, depth of cut and feed rate are varied to study their effect on surface roughness.

METHODOLOGY
PHASE - I PHASE - II

OBJECTIVE
STUDY OF CNC TURNING PARAMETERS STUDY OF SURFACE ROUGHNESS ANALYSIS.

SELECTION OF MATERIALS
SELECTION OF TURNING PARAMETERS LIKE TOOL, SPEED, FEED,. Etc.

TURNING OPERATION
SURFACE ROUGHNESS MEASUREMENT/ ANALYSIS.

LITERATURE SURVEY COMPARISION & TABLE PREPARETION

CONCLUSION/ REPORT PREPARATION

REPORT OF PHASE -1

REFERENCES
Ahilana.
C, Somasundaram Kumanan, Siva kumaran. N, Edwin Raja Dhasd. J.., Modeling and prediction of machining quality in CNC turning processusing intelligent hybrid decision making tools. Journal of ASOC-1559 (2012).
Aman Aggarwal, Hari Singh,Pradeep Kumar, Manmohan Singh,. Optimization of multiple quality characteristics for CNCturning under cryogenic cutting environment using desirability function. Journal of materials processing technology 205 ( 2008 ) Page no; 42 50.

Aman Aggarwal, Hari Singh, Pradeep Kumar, Manmohan Singh. Optimizing power consumption for CNC turned parts usingresponse surface methodology and Taguchis technique Acomparative analysis. Journal of materials processing technology 200 (2008) Page no; 373384.
Anil Gupta, Hari Singh, Aman Aggarwal,. Taguchi-fuzzy multi output optimization (MOO) in high speed CNC turningof AISI P-20 tool steel. Expert Systems with Applications 38 (2011) Page no; 68226828. Daniel Kirby. E, Joseph C. Chen,. Development of a fuzzy-nets-based surface roughness prediction system in turning operations. Computers & Industrial Engineering 53 (2007) Page no;3042.

Contd..

Durmus Karayel,. Prediction and control of surface roughness in CNC lathe using artificial neural network. Journal of materials processing technology 209 (2009) Page no;31253137. Ilhan Asilturk and Harun Akkus, Determining the effect of cutting parameters on surface roughness in hard turning using the Taguchi method. Journal of Measurement 44 (2011) Page no; 16971704. Joseph Davidsona. M, Balasubramanian. K, Tagore. G.R.N. Surface roughness prediction of flow-formed AA6061 alloy by design of experiments. Journal of materials processing technology 202 (2008) Page no; 4146. Muammer Nalbant, Hasan Gokkaya, Ihsan Toktas, Gokhan Sur,. The experimental investigation of the effects of uncoated, PVD- and CVD-coated cemented carbide inserts and cutting parameters on surface roughness in CNC turning and its prediction using artificial neural networks. Journal of Robotics and Computer-Integrated Manufacturing 25 (2009) Page no; 211223. Oktema. H, Erzurumlu. T, Kurtaran. H,. Application of response surface methodology in the optimization of cutting conditions for surface roughness. Journal of Materials Processing Technology 170 (2005) Page no; 1116.

Contd..
Ramesh. S, Karunamoorthy. L, Palanikumar. K,. Measurement and analysis of surface roughness in turning ofaerospace titanium alloy (gr5). Journal of Measurement 45 (2012) Page no; 12661276. Satheesh Kumar.N, Ajay Shetty, Ashay Shetty, Ananth K, Harsha Shetty. Effect of spindle speed and feed rate on surface roughness of Carbon Steels in CNC turning. International Conference on Modeling, Optimization and Computing (ICMOC 2012). Procedia Engineering 38 ( 2012 ) Page no; 691 697. Suleyman Neseli ,Suleyman Yaldz, ErolTurkes,. Optimization of tool geometry

parameters for turning operations based on the response surface methodology. Journal of Measurement 44 (2011) Page no; 580587.
Suresh P.V.S, Venkateswara Rao P, Deshmukh S.G, .A genetic algorithmic approach for optimization of surface roughness prediction model. International Journal of Machine Tools & Manufacture 42 (2002) Page no; 675680. Vikas Upadhyay, P.K. Jain, N.K. Mehta. In-process prediction of surface roughness in turning of Ti6Al4V alloy using cutting parameters and vibration signals. International Journal of Fatigue 32 (2010) 247255.

Thank you