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Heat Power Supply Anomalies Humidity Contamination Improper Lubrication Unusual Mechanical Loads
Motors have survived for several hundred thousand operating hours when these stresses have been minimized.
Failure distribution statistics, like these from IEEE Petro-Chemical Paper PCIC94-01, are helpful, but still necessary to conduct a thorough root cause analysis when determining modes of failure.
Primary causes of overheating are: Overloading Too frequent starts (NEMA recommends two cold starts or one hot start per hour) High ambient temperatures (NEMA typical design is 40 C) Low or unbalanced voltages High altitude operation Inadequate ventilation i.e. damaged cooling fan, contaminated motor
Harmonics: Cause overheating and decreased efficiency. Overvoltage: At moderate levels is usually not damaging, but can reduce efficiency and power factor. (NEMA limit 110%) Under-voltage: Increases current and causes overheating and reduced efficiency in fully loaded motors. It is relatively harmless in under-loaded motors. (NEMA limit 90% of rated). Voltage unbalance: Causes overheating and reduced efficiency. Unbalance greater than 1% requires motor de-rating and motors should never be powered by a system with more than 5% unbalance.
Voltage spikes: Commonly caused by capacitor switching, lightning, or cable stranding waves from a variable frequency drive (VFD). These tend to cause turn-to-turn failures. Frequencies under 60 HZ from VFDs: The application should be reviewed to insure motor is suitable for the application without installation of supplemental cooling. Bearing damage from shaft currents: This usually originates from VFDs. Consult the drive provider, motor manufacturer, or L&S Electric for information on strategies such as an insulated bearing sleeve, electro-conductive grease, or a shaft grounding system.
Some airborne particulates are very abrasive. Motor coils flex when in use and contamination with abrasive particles eat away the wire enamel. Some substances, such as salt or coal dust are electrically conductive. Heavy accumulation of contaminants typically obstructs cooling passages.
Different motors pose different requirements for the introduction of lubricant and removal of old lubricant.
Each individual application dictates the amount, type, and frequency of lubrication required.
This is a complete subject in itself. L&S Electric provides additional information for discussion.
Misaligned couplings Over-tightened belt; or mis-alignment sheaves Overly-compliant base or poor shimming of motor mounting feet "Soft Foot," (i.e. motor feet) not in the same plane Dynamic imbalance of load or internal imbalance of motor rotor Failure to bypass resonant speed point in VFD powered motors Misapplication of bearings
Difference in cost of repair vs. new purchase Difference in efficiency of existing and proposed new motor Availability of a new motor Lifetime discounted cost of electric energy for each scenario Possible mounting modifications Cost in downtime and repairs from a possible early failure in either scenario
Evaluate prospective motor repair service providers Don't pressure the provider for unrealistic turnaround time Clearly communicate your requirements to the provider
Look for indicators of a quality control program, such as evidence of participation in an ISO 9000 program, membership in EASA, & participation in EASAQ program. Inquire about staff morale, training, turnover, etc. Determine whether the service center has sufficient facilities & materials to handle the size & type of motors you send them.
Note what test equipment the service center owns and routinely uses to verify successful repair. Examples: Core loss tester Surge comparison tester Voltage regulated power supply for running at rated voltage Vibration testing equipment Ask to see record-keeping system that the service center maintains for repaired motors Inquire about method of insulation removal, burnoff, mechanical pulling, etc.
For burn off, ask about methods for preventing flames or hotspots & ensuring uniform temperature when roasting multiple motors
Formal quality assurance program Superior repair capabilities Multiple repair service centers Distribution of a wide variety of motors and electrical products A diverse offering of products and services
Quality Management
All operations certified to ISO 9001-2008 Dedicated Quality Assurance Manager Standards consistent at all facilities Documented work procedures calibration program
2003 Established L&S Minneapolis Power Services Division in Ham Lake 2004 Acquired Antec Motor Service, Mounds View 2005 Acquired Advanced Motor Services, Minneapolis 2006 Service center expanded to nearly 55,000 square feet. Combined all three L&S Minneapolis locations in one centralized location
Motor Repair Productive Area: 35,000 sq. ft. Power Services Productive Area: 2,560 sq. ft. Warehouse: 6,000 sq. ft. 42' H Ceiling High Bay
Shop Capabilities
Crane Capacity High Bay 25 ton with 10 ton rider High Bay/Low Bay work stations with 15 jib cranes 16 foot - 2 ton cap Middle Bay - 20 & 10 ton bridge cranes East Bay - 15, 10, & 5 ton bridge cranes West Bay - 15 & 10 ton bridge cranes
Shop Capabilities
Phenix High Voltage Test Panel 1500 KVA 0-13.8 KV AC 0-750 Volts DC
Shop Capabilities
Shop Capabilities
Large VPI System: 120" Diameter, 120" Deep, Von Roll 74035, Epoxy Varnish
Shop Capabilities
25 kVA Lexeco; 10 kVA Lexeco 5,000 lb, 10,000 lb, & 25,000 lb. Capacity 120" Diameter 120" Deep w/ shaft well Resin: Von Roll 74035 Epoxy 52" W 48" H 48" D. Resin: Von Roll 716C Polyester
VPI System
Shop Capabilities
Lathes
Monarch 60" Swing, 212" L // Monarch 18" Swing, 60" L 2- LeBlond 24" Swing, 72" L // LeBlond Gap Bed 18 -30" Swing, 108"
Horizontal - 600 ton, 72" Swing, 204" Length // Vertical 100 ton 50 ton, 40" reach // 50 ton, 38" reach // 20 ton, 28" reach MIG, TIG, & Wire Feed // Steel & Aluminum Eutectic Castolin TeroDyne F4901 gun with Metco 452 powder
Horizontal Pullers
Welders
Paint Booth 16' W 8" D 10' H Stripping Booth Steam Cleaning Booth 20' W 18' D Cryogenic (dry ice) Cleaning Machine Fork Lifts
(5) 8,000 lb. max capacity (2) Ford F550: 10,000 lb. capacity Nissan UD: 13,000 lb. capacity International F8100: 26,000 lb. capacity Chevrolet 2500HD Pickup Ford Ranger Pickup
Fleet
The Midwest's largest & most complete facilities Capability to repair fractional through 10,000 HP 150 dedicated motor repair technicians AC/DC, synchronous, & wound rotor Field repair team Rail equipment repair Pump repair Gearbox repair Blower repair UL-Approved for repairing explosion-proof motors
Complete calibration programs and documented work instructions at all locations Capability to repair fractional through 15,000 HP 6 VPI systems Redundant capability at all locations Winding, Machining, Balancing, & Testing
Locations
Montreal Duluth
Minneapolis
Menominee
Wausau (3) Wisconsin Appleton Rapids Sturtevant
L&S Facilities
Schofield, WI
Sturtevant, WI
Corporate headquarters Large motor & generator repair Locomotive equipment repair
Serving customers in Wisconsin, Illinois, and Indiana Motor repair Reliability services
Rothschild, WI
Appleton, WI
L&S Facilities
Duluth, MN
Menominee, MI
Serving customers in NW Wisconsin & Northern Minnesota Motor inventory through 200 HP Power & Reliability Services
Serving customers in northeast Wisconsin & eastern Upper Michigan Motor repair through 3000 HP New motor inventory through 200 HP
Engineering
Engineered Systems Hydroelectric automation Steam Turbine automation Panel manufacturing facility
Suppliers
Marathon Electric Baldor/Reliance Electric Yaskawa Emerson Teco/Westinghouse General Electric Lafert Cutler-Hammer
ABB AEGIS Grove Gear Danaher Overly Hautz InPro Seal Baumuller
Vendor Recognition
Marathon Electric's Largest Distributor Yaskawa's Electric's Largest NA Distributor Baldor / Reliance's 5 Star & CSP Designation General Electric flagship distributor Lafert's Top 5 Distributor List Over $20 million in annual motor sales Start-up & warranty service for most major suppliers
Value We Offer
Capabilities to service all types and sizes of electric motors, reducers, and pumps A network of repair service centers Ready access to sales & repair support 24/7/365 availability Predictive and preventative services ISO certified Quality Management System Engineering & technical support Free freight on our normal weekly routes Warranty service for our suppliers