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Causes Of Unbalance
Uneven distribution of mass of rotor. Dirt accumulation on fan rotors. Rotor eccentricity Roller deflection, especially in paper machines Machining errors Uneven erosion and corrosion of pump impellers Missing balance weights
Effects Of Unbalance
High vibration due to centrifugal force. Excessive load on bearings. Premature bearing failure High noise Unbalance to be corrected after correcting all other inaccuracies.
Types Of Unbalance
Static Unbalance Couple Unbalance Overhang Rotor Unbalance
Static Unbalance
Detection:
Highest horizontal vibration Amplitude increases as square of speed. Dominant frequency at 1x rpm Horizontal to vertical phase difference 900 on the same bearing housing
Correction
Couple Unbalance
Detection:
High horizontal & some times axial vibration Dominant frequency at 1x RPM 1800 phase difference between both bearings horizontal as well as vertical direction.
Correction
Detection:
High horizontal & axial vibration Dominant frequency at 1x RPM Axial readings will be in phase but radial phase readings might be unsteady.
Correction
Overhung rotors might be having both static and couple unbalance and each of which requires correction.
Balancing theory
Balancing needed:
Symptom 1:
excessive RMS vibration (yellow)
Vibration measuring points
Balancing theory
Vibration spectrum
Balancing needed:
Symptom 2:
Dominant spectrum line at 1X
Balancing theory
Unbalance Signature
2. Phase Method
Balancing theory
very safe.
All reference points are on the rotor. Disadvantage: it takes more time
240 120
Run 1: V0, no trial mass Run 2: V1, trial mass at 0 Run 3: V2, trial mass at 120 Run 4: V3, trial mass at 240 Conditions:
240 120
Balancing theory
V0 V1
Angles Weight
Trigger pulse Balancing with RPM measurement and synchronised vibration measurement
Balancing theory
Synchronised measurement:
Sampling starts on a trigger pulse, supplied by a proximity switch or tachometer probe. Each measurement starts in the same rotor position.
1485 rpm
Reflecting tape
RPM measurement:
Time for one rotation = 60 seconds / RPM Tacho probe
Balancing theory
Weakest direction
Max. value
Time Tm
Balancing theory
0
Weak direction
Trigger
Balancing theory
Reference point
Balancing theory
Balancing Standard
ISO 1940/1 Balance quality requirements of Rigid Rotors