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Learning Outcome
To
Learning Objectives
Describe Specify
the cold chain and the importance of its maintenance the effects of temperature on potency and efficacy of
Describe
vaccine
Describe Identify Know
the requirements for the correct ordering, delivery and storage of vaccines in the workplace vaccines sensitive to light heat and freezing how to manage breakdowns in the cold chain, where
to dispose of damaged vaccine, who to inform and what action to take how to audit current management of cold chain within their practice area.
Immunisation Department, Centre for Infections
Explain
Cold Chain
The cold chain is the system of transporting and storing vaccines within the safe temperature range of 2C to 8C. For frozen vaccines the optimum temperature is -15C or lower. In addition, protection from light is a necessary condition for some vaccines.
(Nayda C., Kempe A., Miller N. Keep it Cool: the Vaccine Cold Chain. Guidelines for Immunisation Providers on Maintaining the Cold Chain. Second edition. Commonwealth of Australia 2001 )
Immunization program are widely recognized as one of the most effective types of health interventions. However, for many countries, the delivery of safe injection practices and quality vaccines is a significant challenge.
The cold chain system, when implemented properly, can help overcome this challenge.
Vaccines are:
Biological products
lose potency with time Process irreversible and accelerated if proper storage conditions are not adhered to.
3. Ensuring maximum benefit from immunisations Responsibility not to waste scarce NHS resources
Vaccine Stability
Sensitivity to HEAT
MOST SENSITIVE
Sensitivity to COLD
HepB and combination DTand/or aP/IPV/HIB Influenza MenC *MMR *Varicella *BCG (*Freeze dried)
LEAST SENSITIVE
Light Sensitive
Sensitive to strong light, sunlight, ultraviolet, fluorescents (neon)
BCG MMR Varicella Meningococcal C Conjugate Most DTaP containing vaccines
Vaccines should always be stored in their original packaging until point of use to protect them from light
Vaccine Storage
X No food or medical specimens
Temperature Monitoring
Use max/min thermometer Probe should be placed in the centre of fridge Temperature should be recorded at least once a day Reset daily Calibrate as recommended Take immediate action if temperature is outside recommended range
Storage temperature
Aim for 5C
Aim to maintain vaccine fridge as close as possible to 5C as this gives a safety margin of + or 3c
3. Ice pack freezing capacity, how many icepacks should be frozen per
24 hours
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Conti..
4. Power source, electricity, kerosene or bottled gas. Is supply Continuous or not 5. Holdover time, How many hours will the vaccine remain below 10C 6. Reliability, Repair facilities and spare parts are available 7. Price, Which refrigerator meets requirements at the lowest cost
8. Training, Are the users and those in charge of maintenance of equipment properly trained
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All the vaccines should be stored in the basket provided with the refrigerator
1. Measles,BCG and OPV in the bottom only
2.
only.
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Solar Powered
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Opening the refrigerator door raises the temperature. Before you open the door, plan what you are going to do.
Storage Principles
Vaccines must not be kept:
In the door compartments of domestic refrigerators
In the salad trays at the bottom of the refrigerator In contact with the evaporator plate
Must not be confused with other heat sensitive pharmaceuticals Diluents must be stored at the same temperature
at the point of use. This prevents damage to the potency of the vaccine
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Contingency Plans
Each
failures and these must be visible placed on the fridge It must be include an alternative storage area/place and it must be adequate
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Knocks and sunlight can cause cracks in the walls and lids of cold boxes and vaccine carriers. If this happens the vaccines inside will be exposed to heat. If a cold box or vaccine carrier wall has a small crack you may be able to repair it with adhesive tape until you can get an undamaged one.
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Cold box
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Keep the lid tightly on the vaccine carrier in transit. Keep cold boxes and vaccine carriers in the shade. Do not leave a cold box or vaccine carrier in a vehicle
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Ice packs
Ice packs are flat, square plastic bottles that can be filled with water and frozen. The required number in a particular cold box or vaccine carrier varies. Every health centre should have two sets of ice packs, one being frozen while the other is in use. Condition the ice packs before use
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Ice packs
0.4 liters
0.6 liters
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Most sensitive
Least sensitive
Pentavalent
Most sensitive
TT
Least sensitive
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Provincial 3 months
District 2 months
Facility 1 month
+ 2C to + 8C
Note: 1.BCG and Measles can be stored and transported at +2C to +8C. It is not harmful to store them at minus temperature but it is unnecessary. 2.Diluent vials must never be frozen, they must be stored and transported at +2C to + 8C when packed together with the vaccine.
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Some recommendations at each level after the assessment: 1. Provision of Freeze tag for all freeze sensitive vaccines
2. 3. 4. 5. 6.
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cold rooms,
refrigerators and
freezers.
Vaccine carrier
refrigerators
Freezer
Cold room
There are different types of monitoring devices for measuring, controlling and recording storage temperature of vaccines. Refrigerators, freezers and cold boxes normally have thermometers that measure the internal temperature. Most refrigerators and freezers are fitted with an adjustable thermostat to control and correct storage temperature.
A designated person in charge of cold chain equipment should read and record storage temperature on a record sheet at least twice daily or according to policy
A Cold Chain Monitor card (CCM) approved by the WHO is always packaged with each consignment of vaccine supplied by UNICEF. All CCMs have temperaturesensitive indicators that monitor heat exposure throughout the entire journey of vaccine, from manufacturer to health facility. This indicator changes irreversibly from white to blue if exposed to temperatures higher than +10 and +34C to monitor conditions in transit and in storage.
FreezeWatch indicators are CCMs used to monitor storage conditions of cold-sensitive vaccines. Stop! Watches comprise of CCM and FreezeWatch devices to monitor high and low storage temperatures in a refrigerator.
A Vaccine Vial Monitor (VVM) is a label on a vaccine vial that is marked by a circle with a small square inside. A heat-sensitive material on the label registers cumulative heat exposure of each individual vaccine vial over time. When the inner square matches or is darker than the outer circle, it indicates that the vaccine has lost its potency and must be discarded. VVMs are NOT substitutes for expiry dates. Vaccines must never be used after their expiry dates.
VV M
MM R
Shake test
Shake test should be performed on a sample of vaccine vial in question and on the sample of the same batch/manufacture which is known to have been frozen.
The two vials should be shaken vigorously for few minutes, and observed for the rate of sedimentation
Named trained designated person and deputy who have overall responsibility for ordering, receipt and care of vaccines.
Responsibilities include:
Ensuring cold chain has been maintained during transport and managing receipt of vaccines directly into refrigeration Checking delivery for leakage, damage and discrepancies
Rotation of stock
Maintaining stock information system to keep track of orders, expiry dates and running total of vaccines Ensuring adequate supply/ Minimising over ordering or stockpiling
Use a validated cool box and ice packs from recognised medical supply company Monitor maximum/minimum temperature, recording at regular intervals
Vaccines should be wrapped in bubble wrap or similar insulation material to prevent direct contact with ice packs Use insulating material to fill any spaces within the cool box Only take enough vaccine for particular session and minimise exposure of the vaccines to room temperatures
Prior to administration
Any vaccine that has not been stored at a temperature of 2-8C as per its licensing conditions is no longer a licensed product
Where there is any doubt that cold chain has not been maintained, vaccines should not be used until further advice has been sought from the vaccine manufacturer
Written procedure for the disposal of vaccines by incineration should be available locally
Post administration
Treat as Serious Untoward Incident Inform Practice Manager/Line Manager/PCT of the incident Suspend all immunisation clinics until resolved
Useful resources
Chapter 3&4 Green Book: Storage, distribution and disposal of vaccines and Immunisation Procedures
Poster and plug stickers available to order from DH publications orderline (www.dh.gov.uk)
CDC Vaccine Storage and Handling Toolkit
http://www2a.cdc.gov/vaccines/ed/shtoolkit/