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Critical Control Industry Overview
Your Invited !
CC User Group Meeting Sheraton Conference Center Philadelphia, PA October 2-4, 1999
Critical Control Review

GE Fanuc Automation
What is Critical Control?

High Availability Control Safety Systems
Hot Standby Eliminates Common Mode Failures Typical Applications relate to Process Uptime..
Voted Redundancy Failsafe and Fault Tolerant Typical Applications include: Human Life Protection, Environmental Protection & Equipment Protection. Requires Hazardous Business Review
Global Sales Meeting 99
Copyright GE Fanuc Automation, 1999 COMPANY CONFIDENTIAL, DO NOT DUPLICATE
Aug-13

GE Fanuc Automation
Product Flexibility - GE Fanucs Greatest Strength

Hot Standby CPU
Simplex CPU D Outputs
Dual CPU Voted
Triple CPU Voted
HBR30
Non Safety Applications
X X
X X X X X X X X X X X
Aug-13 3
HBR70
CGR935 TMR30
Human Life Protection Systems Certified to Risk Class 6
GMR Fire & Gas

GE Fanuc Automation
Advanced Technology for High Availability Applications

Aug-13

GE Fanuc Automation
HBR30:
Primary CPU
90-30 Hot Backup Redundancy

Hot Backup CPU
C P U
G B C
G B C
C P U
G G B B C C
Genius LAN A Optional Genius LAN B
Field Control BIU
GENIUS
B S M
90/30 Rack I/O 90/30 Rack I/O
Field Control I/O
Genius I/O Aug-13 5

HBR30 now has 3 options to choose from .
x) uts (M a ) tio n Sync hro n iza
( Ma x ) Digit a l Ou tp uts ( Ma x
( Ma x
Fla gs
Inp u ts
lectio
Digit a l In p uts
Outp
Dia g no sti c
Fla gs
Ma st er Se
HBR30 "Lite"
256
64
32
12
300 Register s Up To 8,000 Register s
90-30 35X & 36X
Standar Enhance A, B or d d Floating Simplex 2 Simplex Enhance Enhance A, B or or 1 d d Floating Dual
HBR301
512
512
512
64
90-30 35X & 36X
Up To 8K Register s Ethernet
HBR302-EX
2048 2048
1024
200
364 O nly
8 Simplex Enhance Enhance A, B or or 4 d d Floating Dual
Bus T op
Ana l og
Ana l og
Sta tu s
Da ta
CPU
o lo gy
Aug-13

GE Fanuc Automation
CGR935: 90-70 Synchronized Hot Backup Redundancy

Primary: CPU 935 Secondary: CPU 935
B R T C MM Fault Tolerant Synchronization Bus
BR TC MM
Genius LAN
Genius BIU
Gen ius
Field Control I/O
90-30 Rack I/O

Geni us
Genius I/O Blocks
Aug-13

CGR935 and CGR 772 - 2 Powerful Options.
iza tio n
n o sti c Fla g
tp u ts
Tim e
An a l o g In p u ts
p u ts
h ro n
Mem o ry
Dig it a l Ou
S yn c
S elec
gs
CGR 772
2048
2048
8K
Up T o 5.9 8,000 msec Registers
512 K
A, B or Enhanced Enhanced Floating
CGR 935
Up to Up to 12000 12000 I/O any I/O any mix mix
8K
Up T o 4.7 12,000 msec Registers
1 Meg
A, B or Enhanced Enhanced Floating
# Po rts o n
3 3
S ca n
Dig it a l In
s Fla
Ma st er
S ta tu
Da ta
Dia g
Ba se
User
th e C P
tio n
Aug-13

GE Fanuc Automation
TUV Certified Technology for Safety Applications

Aug-13

How many different Global Standards do you have to be Certified against?
CUSTOMER STANDARDS IEC SC65A/WG10 61508
OSHA 1910.119
CSA Standards
NFPA 72
NFPA 85
DIN V 19250
FMEA IEC SC65A/WG9
ISA S84.01
IRI, UL, FM, CSA EPA SARA ISO 9000
IEC 1131-3
DIN VDE 801/01
Aug-13 10

TUV Certification Review:
Aug-13 11

TUV Website Review:
http://www.tuvps.com/services/sfsafety/benefits/cert.htm
Aug-13 12

GE Fanuc Automation
GMR 1oo1D - Extensive Diagnostics

GMR CPU Diagnostic WDT Diagnostic Heartbeat Pulse
Simplex Inputs
LOAD Common
Simplex Outputs
Dual Inputs
LOAD
Failsafe Outputs
SIL 2
TUV 4
Failsafe
Aug-13 13

On-Board WDT
GMR CPU
Diagnostic Default Contact
Input Module #1 Input Module #2
Output Module #1
Fault Tolerant Contacts in parallel provide protection against field shorts to +24Vdc
Redundant Genius LAN
Output Load Driver
SIL 2
TUV 4
Failsafe
Aug-13 14

GE Fanuc Automation
GMR 1oo2D - Fail Safe and Fault Tolerant

CPU A CPU B
2-1-0 (D) Degradation

Simplex Inputs
Optional H pattern outputs provide the intelligence and fault tolerance for (d) operation
LOA D Common
Simplex Outputs
LOAD
Failsafe Outputs
Dual Inputs
LOA D Common
Fault Tolerant Outputs
Triplicated Inputs
LOAD
Fault Tolerant/Failsafe Outputs
SIL 3
TUV 6
Fail Safe and Fault Tolerant Aug-13 15

GMR CPU
Input Module Output Module Failsafe I Output
GMR CPU
Input Module Output Module
SIL 2
TUV 4
Failsafe
Aug-13 16

GMR CPU
Fault Tolerant & Failsafe H Output
GMR CPU
SIL 3
TUV 6

GE Fanuc Automation
2oo3 - Triple Modular Redundant

CPU A CPU B CPU C
LOAD Commo n
Simplex Outputs
Simplex Inputs
LOAD
Failsafe Outputs
Dual Inputs
LOAD Commo n
Fault Tolerant Outputs
Triplicated Inputs
LOAD
Fault Tolerant/Failsafe Outputs
SIL 3
TUV 6

2oo3 Voting Group
2oo3 Voting
2oo3 Voting Output Module
GMR CPU
Input Module
2oo3 Voting
2oo3 Voting Output Module
Fault Tolerant & Failsafe H Output
GMR CPU
Input Module
2oo3 Voting
GMR CPU
Input Module 2oo3 Voting Output Module 2oo3 Voting
Failsafe I Output
2oo3 Voting
Output Module
Output Module
Simplex Output
SIL 3
TUV 6

GE Fanuc Automation
Certified for SIL3 Fire & Gas Applications

Optional Second or Third CPU
Fault Tolerant Bus with BSMs
G en iu s
G en iu s
Protection Discharge Valve

LOAD Fail Safe Outputs: 16 or 32 per group.
Ge ni us
Matrix Zoned Fire & Gas Sensors

G en iu s
LOAD
G en iu s
Simplex Outputs: 16 or 32 per group.
SIL 3
TUV 6

2oo3 Voting
GMR CPU
Input Module
2oo3 Voting
Output Module
Failsafe I Output
2oo3 Voting
GMR CPU
Input Module 1oo2D Voting Group 2oo3 Voting
2oo3 Voting
Output Module
GMR CPU Global Sales Meeting 99
SIL 3
TUV 6

GE Fanuc Automation
TV Class 6 Certified Life Safety Related Applications

Technischer berwachungs-Verein (TV) Technical Supervisory Group German test laboratory, safety testing 3 Certified System Structures Triplex (2v3) - Fail Safe and Fault Tolerant Duplex (2v2) - Fail Safe Duplex (1v2) - Fail Safe and Fault Tolerant Duplex (1v2)D - Fail Safe and Fault Tolerant* Simplex (1v1)D - Fail Safe* Additional 3rd Party Certifications ISO 9001, CSA, UL, FM, CE IEC, ETL, ANSI, BSI, NFPA . ++
Aug-13 22

GE Fanuc Automation
Why Would our Clients Want this Technology?

Aug-13 23

GE Fanuc Automation
OSHA 1910.119
Hazardous Chemicals PSM
EPA CFR 40
313 Chemicals / Environmental Impact BOD (Biological Oxygen Demand) AOX (Chlorinated Oxygen Compounds) SS (Suspended Solids) DO (Dioxins) Hydrocarbons Toxins, ... 40
Process Source Hazards

Burner/Boiler Systems Rotating Equipment Undesired Discharges Chemical Reactions Uncontrolled Processes Operating Area Volatiles Untreated Effluent ...
Aug-13 24

GE Fanuc Automation
Preventing Process Catastrophes

No single element or event should place the process operation between a safe situation and a dangerous one
ISA-84.01 Standard
Application of Safety Instrumented Systems for the Process Industries

ISA S.84.01 Standard Electrical/Electronic /Programmable Electronic (E/E/PES) for Use in Safety Applications
Approved: February 1996
Global Sales International Society for Measurement and Control Meeting 99
ISA S84.01 - SIS for Process Applications AIChE CCPS - Guidelines for Safe Automation of Chemical Processes IEC dS 61508 - Functional Specification - Safety Related Systems DIN / VDE 0801 - General Safety Principals for PES Vendors TUV - 3rd party Safety System Certification
Aug-13 25

GE Fanuc Automation
Market Strategy
Aug-13 26

GE Fanuc Automation
Competitive Analysis
GE FANUC
Allen Bradley Modicon
DCS Companies
Triconex
Breadth of Solutions
Aug-13 27

GE Fanuc Automation
Price / Performance Index
CGR935 TMR30 HBR70 CGR772 HBR30 HBR30 Lite

Find & Document New Applications
Functionality
Copyright GE Fanuc Automation, 1999 COMPANY CONFIDENTIAL, DO NOT DUPLICATE Aug-13 28
Critical Control is a System Solution

GE Fanuc Automation
Recent Applications.
HBR30 LITE HBR30 CGR772 CGR935 FIRE & GAS DETECTION SYSTEMS SAFETY SYSTEMS INDUSTRY Avaition & Airports Chemical Terminals Chemical Manufacturing Communications Compressors & Turbines Emergency Shutdown Fertilizers Flame Management Gas Transmission & Distribution Metals Offshore Platforms Petroleum Refining Pharmaceuticals Potable Water Treatment Power Factor Control Power Plants Prisons Process Uptime Product Pipelines Pulp & Paper Security Systems Semiconductor Manufacturing Standby Generators Synthetic Rubber Textiles Toxic Gas Monitoring Transportation Tunnel Ventilation Waste Water
SIL2-3
SIL0-1
SIL0-1
2 10 4 63 33 4 14 6
1 6 4 10 1 4 41 5 7 1 1 4 6 34 5
12 8 1 1 3 36 52 23 57 5 4 2 14
58 8
2 14 2
12
16 8
1 3 2 8 1
56 34 2 2 39 8 1 3 12 24 8
Aug-13 29
FLEXIBLE
Redundancy Redundancy Redundancy
Open Mind
THE POWER OF AN
Open Mind
THE POWER OF AN

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Critical Control Industry Overview

Critical Control Review

What is Critical Control?

Global Sales Meeting 99

Copyright GE Fanuc Automation, 1999 COMPANY CONFIDENTIAL, DO NOT DUPLICATE

Critical Control Review

Product Flexibility - GE Fanucs Greatest Strength

Dual CPU Voted

Triple CPU Voted

Global Sales Meeting 99

Human Life Protection Systems Certified to Risk Class 6

GMR Fire & Gas

Copyright GE Fanuc Automation, 1999 COMPANY CONFIDENTIAL, DO NOT DUPLICATE

Critical Control Review

Advanced Technology for High Availability Applications

Copyright GE Fanuc Automation, 1999 COMPANY CONFIDENTIAL, DO NOT DUPLICATE

Critical Control Review

90-30 Hot Backup Redundancy

Genius LAN A Optional Genius LAN B

Field Control BIU

Global Sales Meeting 99

90/30 Rack I/O 90/30 Rack I/O

Field Control I/O

Genius I/O Aug-13 5

Copyright GE Fanuc Automation, 1999 COMPANY CONFIDENTIAL, DO NOT DUPLICATE

Critical Control Review

300 Register s Up To 8,000 Register s

90-30 35X & 36X

Standar Enhance A, B or d d Floating Simplex 2 Simplex Enhance Enhance A, B or or 1 d d Floating Dual

90-30 35X & 36X

8 Simplex Enhance Enhance A, B or or 4 d d Floating Dual

Global Sales Meeting 99

Copyright GE Fanuc Automation, 1999 COMPANY CONFIDENTIAL, DO NOT DUPLICATE

Critical Control Review

CGR935: 90-70 Synchronized Hot Backup Redundancy

B R T C MM Fault Tolerant Synchronization Bus

Field Control I/O

90-30 Rack I/O

Genius I/O Blocks

Global Sales Meeting 99

Copyright GE Fanuc Automation, 1999 COMPANY CONFIDENTIAL, DO NOT DUPLICATE

Critical Control Review

Up T o 5.9 8,000 msec Registers

A, B or Enhanced Enhanced Floating

Up to Up to 12000 12000 I/O any I/O any mix mix

Up T o 4.7 12,000 msec Registers

A, B or Enhanced Enhanced Floating

Global Sales Meeting 99

Copyright GE Fanuc Automation, 1999 COMPANY CONFIDENTIAL, DO NOT DUPLICATE

Critical Control Review

TUV Certified Technology for Safety Applications

Copyright GE Fanuc Automation, 1999 COMPANY CONFIDENTIAL, DO NOT DUPLICATE

Critical Control Review

CUSTOMER STANDARDS IEC SC65A/WG10 61508

FMEA IEC SC65A/WG9

IRI, UL, FM, CSA EPA SARA ISO 9000

Global Sales Meeting 99

DIN VDE 801/01

Copyright GE Fanuc Automation, 1999 COMPANY CONFIDENTIAL, DO NOT DUPLICATE

Critical Control Review

Global Sales Meeting 99

Copyright GE Fanuc Automation, 1999 COMPANY CONFIDENTIAL, DO NOT DUPLICATE

Critical Control Review

Global Sales Meeting 99