Dust Control in Action

Sandvik Mining and Construction

Without Dust Encapsulation

Stockpiling is in most places done without any dust encapsulation, which is creating a big environmental problem

Sandvik Mining and Construction

Without Dust Encapsulation

Even coarse material contains dust

Sandvik Mining and Construction

Without Dust Encapsulation

Stockpile Segregation Traveling Material becomes stratified when the conveyor belt is passing over the idlers

Sandvik Mining and Construction

Without Dust Encapsulation

Stockpile Segregation Traveling Material becomes stratified when the conveyor belt is passing over the idlers Discharge Difference in velocity will cause large particles to travel faster (further)

Sandvik Mining and Construction

Without Dust Encapsulation

Stockpile Segregation Traveling Material becomes stratified when the conveyor belt is passing over the idlers Discharge Difference in velocity will cause large particles to travel faster (further) Overrun Larger particles are rolling down the side of the stockpile

Sandvik Mining and Construction

Without Dust Encapsulation

Stockpile Segregation
Degradation A stock pile can be revitalized through mechanical work mixing using a wheel loader or a bulldozer. During this process the product becomes compacted and degraded by the heavy machinery passing over it Loading, transportation and discharging the product Contamination There is an increased risk that lubricants, hydraulic oil or grease contaminate the product. Costs Penalties/fees Mixing cost Higher fuel cost Increased wear Lost production

Sandvik Mining and Construction

WE8000i Telescopic Chute Medium (BW 800-1200)

Product features - Cones Each cone segment is approx 1,1 m tall. Each cone segment adds 100 mm retracted. Each cone segment weigth approx 100 kg. Each cone weigth approx 50 kg. Other equipment is approx 500 kg. Wear resistant polyurethane material. Pre-assembled and in an upright position.

Sandvik Mining and Construction

WE8000i Telescopic Chute Medium (BW 800-1200)

Product features Top Frame Pre-Assembled for easy installation Adjustable brackets for flexible interface Weigth incl chain host approx 500 kg Robust design including chain host Allows an adjustable rock-box

Chain host comes pre-assembled The chains run protected from weather and dust inside the up side down U-channels

Sandvik Mining and Construction

WE8000i Telescopic Chute Medium (BW 800-1200)

Product features Assembly Topframe is lifted and bolted to conveyor frame Adjustable brackets for fastening (excl bolts) Chain host is lowered and connected to cones Cones are lifted with chain host to position Upper cone is attached to the topframe Two steel bars allow an adjustable rock-box or a hanging curtain to be installed

Sandvik Mining and Construction

WE8000i Telescopic Chute Medium (BW 800-1200)

Product features - Design
The new universal design is compact, robust and fits most conveyors Metal plates seal the area between the upper frame and the top cone The user friendly design gives flexible interface and saves time during installation

Sandvik Mining and Construction

WE8000i Telescopic Chute Components

Product features Chain Host Current 400 Volts / 3-phase/50Hz . Operation 48 Volts.IP 54. Painted 80 m. Motor 3- 7 cones: Model STD3010 2x500 kg. Speed 2m/min (0,37kW) or 8m/min (1,50 kW). Motor 8-15 cones: Model STD3016 2x800 kg. Speed 2m/min (0,57kW) or 8m/min (2,30 kW). Top/Bottom gear limit switch included. Chain Host Service Remote controll connetcet to chain host. SAGA1-L6B Up/Down - Speed Low /Hi Requiered for manual mode Fits operation 48 Volts

Sandvik Mining and Construction

WE8000i Telescopic Chute Components

Product features Manual Mode Main Switch (Q2) Connecting box (L2) Remote Control Receiver (A3)

Do NOT forget Remote control

Sandvik Mining and Construction

WE8000i Telescopic Chute Components

Product features Automatic Mode Separate PLC Cabin (L1) Manual / Auto Up / Down Service mode, override fixed positions Preprogramed from factory Intergrated in local PLC Remote control included

Sandvik Mining and Construction

WE8000i Telescopic Chute Components

Product features Level Sensor Ultrazonic Adjustable direction Sonar sensitivity, distance 0,5-2,5 m Cabel protected by rubber hose Counter weigth on opposite side Second sensor optional

Sandvik Mining and Construction

WE8000i Telescopic Chute Components

Product features Load Monitor Emotron EL-FI M20 Max 6VA/max 10 Amp, IP20 Main alarm max/min Pre-Alarm max/min Analog output.

Sandvik Mining and Construction

WE8000i Telescopic Chute Assembly

Product features Saftey Ultrazonic level sensor Top/Bottom gearlevel switch Slow motion at ends Load Monitor Cones snapped-on Double straps and chain

Sandvik Mining and Construction

WE8000i Telescopic Chute Assembly

How does it work ?

The falling material stream is creating a downward air flow vacuum

Sandvik Mining and Construction

WE8000i Telescopic Chute Assembly

Customer benefits Minimized risk of dust emission Improved working environment Less material segregation Less maintenance and repair work Lower clean up costs

Easy Maintenance User-friendly design Easy to separate carrying collar No need to disassemble the whole assembly Replaceable cone segments Light weight and wear resistant polyurethane

Sandvik Mining and Construction

WE8000i Telescopic Chute Assembly

Product features Application Belts from 800 mm (30") to 1200 mm (48") wide. Material size 0-32 mm (0 to 1-1/4"). Average wear life is at least one year with a feed containing 32 mm material. Max. 15 cones gives a total chute length approx 17 meters Total weight of approx 2200 kg. Normally you don't need a chute that extends all the way down to the ground. You can can also deduct 1 m (3') for the attachment to the conveyor. Check with the conveyor manufacturer that the conveyor can take the extra weight.

Sandvik Mining and Construction

WE8000i Telescopic chute Case story

Customer: Location: Height:

NCC Roads AB Bors , Sweden 12 m

Material:
Size: Abrasion ix: Capacity:

Granite
0-32 mm 0,54 107 tph (230 000 tpy)

Belt width:
Installed: Wear life:

1000 mm
January, 2004 > 1 year in average

Sandvik Mining and Construction

WE8000i Telescopic chute Case story

Customer: Location: Height:

Lafarge aggregates Piechcin, Poland 11 m

Material:
Size: Belt width: Belt speed:

Limestone and gravel

0-31,5 mm 1000 mm 1,5 m/s

Installed:
Wear life:

November, 2005
Est. > 1 year in average

Sandvik Mining and Construction

WE8000i Telescopic chute Case story

Customer: Location: Height: Material: Size: Belt width: Belt speed: Installed: Wear life:Est.

Lafarge aggregates Piechcin, Poland 11 m Limestone 0-5 mm 800 mm 1,5 m/s November, 2005 > 1 year in average

Sandvik Mining and Construction

WE8000i Telescopic chute Case story

Customer: Location:

Sydsten Dalby, Sweden

Height:
Material: Size: Capacity:

14 m
Granite 0-2, 2-4 and 4-8 mm 150 tph

Belt width:
Belt speed: Installed: Wear life:

800 mm
1,5 m/s January, 2006 > 1 year in average

Sandvik Mining and Construction

WE8000i Telescopic chute Case story

Customer:

Norsk Stein A/S

Location:
Height: Material: Size: Capacity:

Jelsa (Stavanger) , Norway

22 m Granite 0-2 mm 150 tph

Belt width:
Installed: Wear life:

650 mm
April, 2006 > 1 year in average

Sandvik Mining and Construction

WE8000i Telescopic chute Case story

Customer: Application:

Calcre de la Sambre Ship loader

Location:
Number of cones: Material: Size:

Belgium
6 cones Limestone < 32 mm , mainly 0-2 mm

Belt width:
Max Capacity: Installed:

800 mm
250 tph Dec, 2006

Sandvik Mining and Construction

WE8000i Telescopic chute Case story

Customer: Application:

Industries Sartenaises, Propriano Quarry

Location:

Corse

Number of cones: 5 cones Material: Size: Granite 0-2 mm, 0-4 mm

Belt width:
Belt speed: Max Capacity: Installed:

650 mm
1,5 m/s 50-100 tph July 2007

Sandvik Mining and Construction

WE8000i Telescopic chute Summary

Benefits Protects employees Protects the environment Protects equipment Reduces stock pile segregation Increase product quality Reduced costs
Areas Solid Fuels Quarries Mining Harbours Cement Pulp Paper Recycling

Sandvik Mining and Construction

Wear Protection & Screening Media

Sandvik Mining and Construction