Beruflich Dokumente
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NTPC-RAMAGUNDAM
DEMINISHING RETURNS 1
Fr.
Impr Heat 2 3
1/3
1/2
1 HEATER
0,0
H P Heater
Drain inlet FW outlet
Drain outlet
FW inlet
Temperature
Extraction Steam
Feed Water
Tube Surface
Drain Cooling Condensing Desuperheating
Thermal profile in different zones of H P HEATER Sensible heat transfer Latent heat transfer Sensible heat transfer
Extn
Ts Drain DC A FW Drain Cooling Zone Condensing Zone Desuper heating Zone FW TTD
KPI
TTD DCA TR PRESSURE DROP
Thermal profile in different zones of H P HEATER Sensible heat transfer Latent heat transfer Sensible heat transfer
Extn
Ts Drain DC A FW Drain Cooling Zone Condensing Zone Desuper heating Zone FW TTD
High TTD
Causes
Tube fouling/Plugging Non condensable gases (Air) blanketing Flooding
Tube leakage Level control
Effects
Bled steam flow Heater concerned Subsequent heater Turbine steam flow
Thermal profile in different zones of H P HEATER Sensible heat transfer Latent heat transfer Sensible heat transfer
Extn
Ts Drain DC A FW Drain Cooling Zone Condensing Zone Desuper heating Zone FW TTD
High DCA
Causes
Tube fouling/Plugging Low water level
LCV malfunction
Effects
Bled steam flow Heater concerned Subsequent heater Turbine steam flow
Temperature Rise
TR= FW outlet temp - FW inlet temp
Low TR
Causes
TTD high DCA high
Effects
Bled steam flow Heater concerned Subsequent heater Turbine steam flow
Generic problems
Malfunction of one of its components like DCV
Design problems
System resistance, size or capacity
Air accumulation
Increased TTD Possible elevation of steam-to-heater temperature Reduced temperature rise of feed water or condensate. 0.5 % steam is venting inevitable for good venting
Drainage defects
Damaged flsahbox internals Reduced orifice opening Enlarged orifice opening Heater drain CV/ bypass valve malfunction.
UNIT : I S.No DESCRIPTION READINGS: 1 UNIT LOAD 2 FW PRESSURE 3 FW INLET TEMPERATURE 4 FW OUTLET TEMPERATURE 5 SHELL PRESSURE 6 EXT STEAM TEMPERATURE 7 DRAIN OUTLET TEMP. 8 DRIP LEVEL 9 FW FLOW UNITS MW KSC Deg. C Deg. C KSC Deg. C Deg. C mm T/Hr HPH 5 DESIGN TEST 200 190 189.33 212.23 19.94 194.33 584 203 177.3 190.7 213.9 20.00 473.3 195.9 218 558
6th July 05 HPH 6 DESIGN TEST 200 190 212.23 240.08 33.88 217.23 584 203 177.3 213.9 247.7 38.10 355.8 215.8 266 558
CALCULATIONS: 10 SATN. TEMP.OF STEAM Deg. C 11 FW I/L ENTHALPY Kcal/kg 12 FW O/L ENTHALPY Kcal/kg 13 EXT ENTHALPY Kcal/kg 14 DRIP O/L ENTHALPY Kcal/kg 15 DRIP I/L ENTHALPY Kcal/kg 16 DRIP I/L FLOW T/hr 17 TTD (10-4) Deg. C 18 DRAIN APPROACH (7-3) Deg. C 10 NET HEAT LOAD 10^6 KCAL 11 SUB COOLING (10-7) Deg. C 12 EXtn STEAM FLOW T/hr 13 FW `DT' (4-3) Deg. C OBSERVATIONS AND RECOMMENDATIONS: 1. HPH-5 & 6 performance is satisfactory.
211.2 194.23 218.36 813.40 197.61 222.47 -1.00 5.0 14.09 16.9 22.89 22.9
213.9 195.51 220.03 814.15 199.28 220.93 39.41 -0.02 5.2 13.68 17.98 22.25 23.2
239.6 218.36 248.53 731.72 222.47 -0.50 5.0 17.62 22.3 34.60 27.9
247.9 220.03 256.95 743.71 220.93 0.15 1.9 20.61 32.05 39.41 33.8
EEMG HPH PERFORMANCE TEST REPORT UNIT IV S.No DESCRIPTION UNITS DESIGN HPH 5 HPH 5A HPH 5B DESIGN HPH 6 1 UNIT LOAD MW 500 513 500 2 FW PRESSURE KSC 218 203.4 203.4 218.0 3 FW INLET TEMPERATURE Deg. C 166.7 173.5 173.6 208.1 4 FW OUTLET TEMPERATURE Deg. C 208.1 216.2 212.7 253.7 5 DRIP O/L FLOW (INDICATION) T/Hr 122.35 148 135 45.27 6 EXT STEAM PRESSURE KSC 18.63 21.00 19.89 43.00 7 EXT STEAM TEMPERATURE Deg. C 429 411.5 411.5 342.6 8 DRAIN OUTLET TEMP. Deg. C 171.5 183.4 181.4 212.9 9 DRIP LEVEL mm -10 -6 10 FW FLOW T/Hr 770 771.0 771.0 770.0 CALCULATIONS: 1 SATN. TEMP.OF STEAM Deg. C 207.8 216.3 213.6 253.4 2 FW I/L ENTHALPY Kcal/kg 171.2 178.0 178.1 214.2 3 FW O/L ENTHALPY Kcal/kg 214.2 222.7 219.0 263.8 4 EXT ENTHALPY Kcal/kg 791.3 781.5 781.9 733.5 5 DRIP O/L ENTHALPY Kcal/kg 173.5 186.0 183.9 217.8 6 DRIP I/L ENTHALPY Kcal/kg 217.8 225.4 225.0 7 DRIP I/L FLOW T/hr 67.7 72.9 8 TTD Deg. C -0.3 0.1 0.9 -0.3 9 DRAIN APPROACH Deg. C 4.8 9.9 7.8 4.8 10 NET HEAT LOAD 10^6 KCAL 33.146 34.49 31.53 38.17 11 SUB COOLING Deg. C 32.9 32.2 12 EXtn STEAM FLOW T/hr 48.3 57.91 52.72 74.05 13 FW `DT' Deg. C 41.4 42.7 39.1 45.6 PREVIOUS TEST RESULTS 9/5/05 1 TTD Deg. C -0.3 0.2 1.2 -0.3 2 DRAIN APPROACH Deg. C 4.8 7.6 8.3 4.8 3 NET HEAT LOAD 10^6 KCAL 33.1 31.8 31.2 38.2 4 SUB COOLING Deg. C 33.1 32.7 5 EXtn STEAM FLOW T/hr 48.3 52.8 52.1 74.1 6 FW `DT' Deg. C 41.4 40.5 39.8 45.6 OBSERVATIONS AND RECOMMENDATIONS: 1. HPH-5B FW DT is less and DCA is more.Its performance is to be observed.
RAMAGUNDAM DATE: 9-Jul-05 HPH 6A HPH 6B 513 202.8 202.8 216.2 212.7 257.1 256.9 134.9 126.0 45.1 45.0 350.6 350.6 219.8 219.5 -1 5 771.0 771.0 257.7 222.7 267.6 736.8 225.4 0.6 3.6 34.61 37.91 67.66 40.9 0.3 6.3 36.3 38.2 71.9 44.2 0.7 6.8 37.31 38.07 72.89 44.2 0.4 7.8 37.4 38.1 74.0 45.5 257.6 219.0 267.4 736.9 225.0
Heat transferred
Q= U* A* LMTD LMTD = (ITD-TTD) / Loge (ITD/TTD) Heat Balance Extrn steam flow*( h ext h drainout) = Qfw *( h fwout- h fwin) Qdrainin *(h drainout- h drainin)