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FUEL OIL SYSTEM

FUEL OIL UNLOADING SYSTEM The fuel oil station has a receiving header which can unload six nos. oil tankers, A header of 225M length is installed in between two rail tracks. From each rail track 25 nos. of oil tankers can be unloaded at a time. For transferring the LDO from the header to storage tank there are three transfer pumps each of 120m3 /hr. capacity.
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STORAGE FACILITIES
Three oil storage tanks of 2,000 m3 capacity each have been installed at the back of the fuel oil pump house. Each tank is provided with immersion type steam heater to keep the oil temp. at around 50 degree C in case of HFO unloading.

SPECIFICATION OF EQUIPMENT
FUEL (L.D.O.) TRANSFER PUMPS No. of pumps available Type of model no. Liquid to be pumped Capacity m3/hr Suction pressure MWC Discharge pressure MWC Total Dynamic head MWC Efficiency Pump speed Maximum Temp. Of liquid to be pumped Setting pressure in kg/cm
3 Rotary Gear L.D.O. 120 5 80 85 45.50% 975 rpm 60 degree C 29

MOTORS
Type/Make TEFC/Crompton RPM 1000 Voltage 415 V, 3PH, 50 c/s H.P. 100 Temp. rise over an ambient temp. of 45 degree C 65 degree C FILTERS No. Of coarse filters Type/Manufacturer Design Pressure Maximum pressure drop at 75 % Cleanliness

3 Duplex/Technique 35 kg/cm2 1 kg/cm2

FUEL (LDO) PRESSURE PUMP


No. off Type Discharge pressure Capacity MOTOR Manufacturer Type Rating 4 Multi screw positive displacement 25 kg/cm2 250 lit/min. M/s Kirloskar 3ph. Induction motor. 37 KW, 1500 rpm .

LIGHT OIL (HSD) UNLOADING PUMP (STAGE II &III) No. off Make Capacity MOTOR Type 1 AROTA 40 m3/hr

3ph. Induction motor. Rating 18.5KW, 1500 rpm LIGHT OIL (HSD) PRESSURE PUMP (STAGE II &III) No. off 2 Model No. PDE-45-4 GR-22 AU2 Capacity 250 Lit/min at 2 CST Pressure 25 Kg/cm2 MOTOR Type 3ph. Induction motor. Rating 18.5KW, 1500 rpm

FUEL OIL (LDO) PRESSURE PUMP (UNIT #4) No. off 2 Type Multi screw positive displacement ,Horizontal Make TUSHACO Model No. PDHU-5-4 Capacity 250 lit/min. Discharge pressure 25 kg/cm2 MOTOR Manufacturer M/s Siemens Type 3ph. Induction motor. Rating 18.5KW, 3000 rpm

FUEL OIL (LDO) PRESSURE PUMP (UNIT #5) No. off 2 Type Multi screw positive Displacement, Vertical Make TUSHACO Model No. PDH-60-SDEF Capacity 250 lit/min. Discharge pressure 25 kg/cm2 MOTOR Manufacturer M/s Siemens Type 3ph. Induction motor. Rating 18.5KW, 3000 rpm

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LIGHT OIL CHARACTERISTICS Flash point 660 C minimum Pour point 120 C for winter Kinematic Viscosity in Cent. 2.5 to 15.7 Stocks at 380 C Ash content 0.02 max. by wt. Carbon residue content 1.5 by wt. Sediment content 0.10 by wt. Sulpher content 1.8 by wt. Moisture content 0.25 maximum by volume Acidity Nil.

IGNITORS i) Type

6 eddy plate oil side ignitors air atomised ii) NO. off 12 (4 per elevation) iii) Location Elevation AB,CD,EF iv) Capacity 0.5 millions k.cal./hour v) Turn down ratio Nil vi) Oil pr. At control cabinet 12.5 to 14 kg/cm2 vii) Oil firing rate 50 kg/hr/ignitor viii) Atomising air quality Water free service ix) Atomising air pr. 5.5 to 7 kg/cm2 x) Atomising air consumption 14.5 Nm3 / hr/ ignitor-when off xi) Combustion air quality 560 Nm3 / hr / ignitor xii) Combustion air pr. At wind box 75 MMWC

LIGHT OIL (W.U.) GUNS i) Type Tilting, tangential, air atomized internal mix ii) No. off 4 iii) Location Elevation AB corners

--iv) Capacity

10% of boiler MCR v)Turn down ratio 2.5 :1 vi) Oil firing rate 1265 kg / hr / gun vii) Atomising air quality Service air water free viii) Atomising air consumption 190 Nm3 hr / gun ix) Atomising air pr. 5.36 kg/cm2 x)Differencial pr. Between oil & air 1 kg/cm2

FUEL (LDO) OIL GUNS i) Type ii) No. off iii) Location Elevation iv) Capacity v)Turn down ratio vi) Oil firing rate vii) Oil pr. At gun viii) Atomising steam quality Tilting,tangential steam atomised internal mix 12 (4 per elevation) AB,CD,EF corners 20% of boiler MCR in total 4:1 1320 kg / hr / gun 8.5 kg / cm2 Super heated by 10-15 deg.cent. 150 kg / hr / gun 9.5 kg / cm2 1 kg / cm2 between oil & steam

ix) Steam consumption x) Steam pressure at gun xi)Differential pressure