DEEPAK SPINNERS LIMITED Presentation on GUNA UNIT

Location : Village Pagara, Guna, Madhya Pradesh

INDEX
Raw

Materials Products & Capacity Process Details Source Of Pollution (Air ,Water, Hazardous &Solid Waste Etc.), Treatment Facilities Water Balance Chart Material Balance Chart Compliance Of Conditions
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BOARD OF DIRECTORS

Mr. Pradip Kumar Daga : Chairman Mr. Vikram Prakash Agarwal : Director Mr. Yashwant Daga : Director Mr. P K Drolia : Director Mr. J N Pathak : Director Mr. S B Sharda : President
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COMPANY PROFILE
Established

and started commercial production on

1991 Corporate Office : Kolkota Present capacity including count range are given below: Spindles Capacity: Existing -25000 & additional Expansion-13200 and it will be 38200 Production Capacity: Existing- 28000 Kg/day & additional Expansion- 14000 Kg/day and it will be 42000 Kg/day Product range : Synthetic blended Grey & Dyed(Black) Yarns & OPT White Yarn Count range : 8s to 40s
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The existing power requirement of the Guna unit from CPP unit with a capacity of 3 MW Biomass based Power Project Reference no. UNFCCC 00000095CDMP

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33KV ,1 MW (Max Demand) from M.K.V.V.Co.Ltd. 2Nos 1250 KVA & 1 No. 1325 KVA DG Set as a backup arrangement.

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Statement of Area

Existing Capacity 25000 Spindles & Investment 74.14 Crore New Expansion 13200 Spindles & Investment 64.59 Crore

RAW MATERIAL Synthetic Fibers & Cotton Polyester Viscose

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SPINNING PROCESS
The process of converting fibres from ginned lint into a yarn involves a number of processes that aim to clean, remove short fibres, align fibres and ultimately spin the yarn and prepare it for delivery Depending on the setup and machinery present in a spinning mill and the desired quality of the yarn needed to be produced will determine which processes are undertaken

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OPERATIONAL SEQUENCE FOR YARN MANUFACTURING

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Step 1-Blow Room

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Carding

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Draw Frame (Breaker)

Draw Frame (Finisher)

After Carding

After Draw Frame (Finisher)

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Speed Frame

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Ring Frame (LMW)(Spinning)

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Winding (Post Spinning)

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Machine used in winding

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QUALITY CONTROL

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Packing

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Sources of pollution

Air Pollution Water Pollution Hazardous & Solid Waste Pollution

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Air Pollution
Terma

cyclone system in the Boiler & same is working satisfactory . We have improved the arrangement to avoid the dust formed near the Ash collecting hopper ,as we have water spray system on the ash belt & also providing the water Sprinkling System & the operators have been instructed to have regular watch for cleaning materials, sprinkling & good house keeping practices
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Water Pollution
We

commissioned & taken the trial of the S.T.P system in the premises. Our industry is not generating any process effluent.

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Sewage Treatment Plant

Polyelectrolyte Dosing of Alum

Decanto r

Areation tank
dosing of chlorine Collection Tank
Air Blower

Lummela Tank

Flowculatio n tank

Medi aFilt er

Effluent

Treated water collectio n tank

slug pump

HP Treate d Pump Made by Viplove Singh & Rajiv Sharma

Water

FLOW CHART

Effluent

Collection Tank Air Blower Start

via feed pump (50 % Valve opening)

Areation tank(collect the water for 8 day)

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Cont..
After 8 days water into decantor tank via flowculation tank

1. In Flowculation tank, Dosing of Alum 20kg/200liter -(10 ppm) solution, 2.In Areation Tank,Dosing of Polyelectrolyte 200g/200liter-(1ppm) solution) it will rum 24 hour

During this time slug pump will be operated and its outlets biomass to areation tank. Limit of biomass in areation tank will be 25 to 30 % upto 30 %,biomass will go in slugbed Tank (one by one)
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Cont..
Via Lummela Tank through level control as overflow

To treated water collection tank, dosing of chlorine powder-200g/200liter(1ppm solution)

To start the HP pump and give the outlet to media filter(need backwash after every 8 hr)

Outlet treated water

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EFFLUENT TREATMENT PLANT

Polyelectroly te

Dosing of Alum

dosing of chlorine

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Water balance chart

B alance Chart(Existing) Water Consumption Water Consumption M3 /Day Cooling Tower: 30KL per Day Domestic : 10KL per Day Others : 05KLper Day On Expansion Water Consumption M3 /Day Cooling Tower: 30KL per Day Domestic : 25KL per Day Others : 15KLper Day
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Material Balance Chart

Raw Material used & Stock 1. Polyester- 10 to 15 days 2. Viscose- 10 to 15 days 3. Optical- 10 to 15 days 4. Catoinic- 10 to 15 days

Finished Goods Stock- 7 to 8 days

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Hazardous & Solid Waste Pollution

Hazardous -Nil Total Quantity (Kg.)

-Nil

Wastes
Used Oil During the previous financial year 8-10 Kg During the current financial year 08-09 Kg

From process

Solid Waste Pollution is nil.

Water Consent (Compliance Of Conditions )

1.The industry shall install STP before 30th STP commissioned & trial April, 2013 and improve their existing pollution taken& same is under control facilities and maintain the same operation properly so that the treated effluent could be maintained within the prescribed standards. 2.The industry shall utilize treated effluent within the premises for plantation/horticulture purpose. Industry shall not discharge any effluent outside the factory premises in any circumstances and zero discharge condition shall be maintained We are already using treated effluent water in plantation/horticulture purpose.

3.Industry shall take adequate precautionary Taken care measures before and during operation, maintenance and cleaning of pollution control equipment to avoid any accidental hazard. 4.Extensive tree plantation shall be carried out in Plantation is already open area available within the factory premises in existing in open area consultation with the expert agency and good Made by Viplove Singh & Rajiv Sharma housekeeping practices shall be adopted.

5.Industry shall install separate meter in accordance Already installed & to Rule-3 of Water Cess Rules, !978 for the Sr.No. & Report measurement of water consumption in all the four submitted in MPPCB categories as mentioned in Schedule-II of Water (Prevention & Control of Pollution) Cess Act, 1977. 6.Industry shall submit environmental statement for the Submitted previous year ending 31st March on or before 30th September every year to the Board.
7.Industry Shall make proper arrangement for the Complied disposal of solid waste, also valid authorization under Hazardous Waste (Management, Handling & Tran boundary Movement) Rules, 2008 shall be obtained from the Board. 8.Industry shall comply with all the relevant acts/rules, I Agree direction, guidelines, notifications issued by MoEF/CPCB/MMPCB from time to time as required and if applicable. 9.Industry shall submit a fresh application for next I Agree renewal of consent fee u/s 25/26 of Air (prevention & Control of Pollution) Act, 1974,180 days before the expiry Made by Viplove Singh & Rajiv Sharma of the date of this consent renewal letter.

Air Consent (Compliance Of Conditions ) 1.The industry shall improve their existing Already maintained as
pollution control facilities and maintain the per MPPCB norms same properly so that the emission could be maintained within the prescribed standards. 2.Industry shall take adequate precautionary Taken care measures before and during operation, maintenance and cleaning of pollution control equipment to avoid any accidental hazard.

3.Extensive tree plantation shall be carried out in Plantation is already open area available within the factory premises in existing in open area consultation with the expert agency and good housekeeping practices shall be adopted.
4.Industry shall submit environmental statement Submitted for the previous year ending 31st March on or before 30th September every year to the Board.

5.Industry shall make proper arrangement Complied for the disposal of solid waste, also valid authorization under Hazardous Waste (Management, Handling & Tran boundary Movement) Rules, 2008 shall be obtained from the Board. 6.Industry shall comply with all the relevant I Agree acts/rules, direction, guidelines, notifications issued by MoEF/CPCB/MMPCB from time to time as required and if applicable. 7.Industry shall submit a fresh application for I Agree next renewal of consent u/s 21 of Air (prevention & Control of Pollution) Act, 1981,180 days before the expiry of the date of this consent renewal letter.

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Thank You
Deepak Spinners Ltd