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PowerPoint to accompany

Session 1

Inside and Depth Measuring Instruments

Inside-Measuring Instruments
Two Categories
Direct-reading
Size of hole read on instrument used to measure hole Most common: inside micrometer, Intrimik, vernier caliper

Transfer-type
Set to diameter of hole then size transferred to an outside micrometer to determine actual size Most common: inside calipers, small hole gages, telescope gages
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Direct-Reading Instruments
Inside micrometer calipers
Designed for measuring holes, slots and grooves
0.200 to 2.000 in or 5-50 mm

Nibs of jaws hardened and ground to small radius


Permit accurate measurement

Locking nut used to lock at desired size Based on same principle as standard micrometer Special-purpose tools not used in mass production
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Inside Micrometer Caliper

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To Use an Inside Micrometer Caliper


Adjust jaws to slightly less than diameter to be measured Hold fixed jaw against one side of hole and adjust movable jaw until proper "feel"
Move movable jaw back and forth to ensure measurement taken is across true diameter

Set lock nut, remove instrument and check reading


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Inside Micrometers
Used for internal measurements larger than 1.500 in. or 40 mm. Set consists of
Micrometer head with range of .500 or 1 in. Several extension rods of different lengths .500 in. spacing collar

Set cover range 1.5000 to over 100 in. Large sets have hollow rods for strength Read same manner as standard micrometer
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Inside Micrometers

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Inside Micrometer

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Inside Micrometer

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Inside Micrometer

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Inside Micrometer

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Inside Micrometer

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To Measure with Inside Micrometer



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Measure size of hole with rule Insert correct extension rod Align zero marks on rod and micrometer head Hold rod firmly against head, tighten knurled set screw Adjust micrometer to slightly less than diameter to be measured Hold head in fixed position, adjust micrometer to hole size while moving rod end in arrow direction Remove micrometer and note reading Add length of extension rod and collar

Inside Micrometer

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Inside Micrometer

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Inside Micrometer

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Inside Micrometer

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Inside Micrometer

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Intrimik
Consists of head with three contact points spaced 120 apart attached to micrometer Contact points forced out to contact inside of hole Self-centering Provides direct reading Range: .275 to 12.000 in Accuracy: .0001 - .0005 in
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Transfer-Type Instruments
Size of object taken with instrument not capable of giving direct reading Small hole gages for small measures
Sets of four Range: .125 - .500 in.

Have small, round end or ball


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Have flat bottom

Transfer-Type Instruments
Telescope Gages
Used to obtain size of holes, slots, and recesses from .3125 to 6.000 in. (8 to 152 mm) T-shaped: pair of telescoping tubes connected to handle Knurled knob on handle end locks plungers into position
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Bore Gages

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Bore Gages

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Bore Gages

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Bore Gages

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Dial Bore Gages


Used to check hole diameters and bores for size, out-of-round, taper, bellmouth, hourglass, or barrel shapes Gaging accomplished by three spring-loaded centralizing plungers in head
One actuates dial indicator
ten-thousands of inch or 0.01 mm graduations

Six sizes cover range 3-12 in or 75-300 mm Extensions increase range


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Depth Measurement

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Depth Gages

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Vernier Depth Gage

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Vernier Depth Gage


Measures depths of holes, slots and recesses Read same as standard vernier caliper
Checking position of toolmaker's buttons using a vernier depth gage
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Dial Depth Gage

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Electronic Digital Depth Gage

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Depth Micrometers

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Micrometer Depth Gage


Used for measuring depth of blind holes, slots, recesses, and projections Consists of flat base attached to micrometer sleeve
Extension rod of required length fits through sleeve and protrudes through base
Held in position by threaded cap on top of thimble Come in various lengths up to 9.000 in. (225 mm)

Screw has range: .500 or 1.000 in (25mm)

Available with either round or flat rods


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Depth Dial Gages

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Depth Micrometer

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To Measure with a Micrometer Depth Gage


Remove burrs from edge of hole and face Clean work surface and base of micrometer Hold micrometer base against work surface Rotate thimble lightly until bottom of extension rod touches bottom of hole Recheck micrometer setting Carefully not reading Numbers on thimble and
sleeve are reverse of standard micrometer.
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Digital Depth Micrometer

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Electronic Digital Depth Micrometer

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Depth Dial Gages

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Depth Dial Gages

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Electronic Digital Depth Gages

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Electronic Depth Gages

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Depth Micrometer Reading

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Depth Micrometer Reading


.500 .025 .010

.535

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Depth Micrometer Reading


.800 .000 .015

.815

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Depth Micrometer Reading


.700 .025 .007

.732

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Depth Micrometer Reading


.600 .025 .022

.647

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Other Depth Measurement

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Other Depth Measurement

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Other Depth Measurement

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Other Depth Measurement

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Other Depth Measurement

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