Beruflich Dokumente
Kultur Dokumente
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Objectives
Name four methods of surface grinding and state the advantage of each
True and dress a grinding wheel Select the proper grinding wheel to be used for each type of work material
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Grinding
Important part of machine tool trade Applied extensively to production of unhardened parts where high accuracy and surface finish required Has eliminated need for conventional machining Modern grinding machines permits faster manufacture of intricate parts
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Grinding Process
Workpiece brought into contact with revolving grinding wheel Each small abrasive grain on periphery of wheel acts as individual cutting tool and removes chip of metal
Copyright The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
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4. If wheel appears too soft or wears rapidly, decrease speed of work or increase speed of wheel 5. Glazed wheel will affect finish, accuracy, and metal-removal rate.
Main causes of wheel glazing are:
Wheel speed too fast Work speed too slow Wheel too hard Grain too small Structure too dense
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Surface Grinding
Refers to production of flat, contoured, and irregular surfaces on piece of work
Passed against revolving grinding wheel
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Saddle
Moved in or out across ways, manually or auto
Table
Mounted on top of saddle Ways for table at right angles to those on base
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Column
Mounted on back of frame Contains ways for spindle housing and wheelhead Wheelfeed handwheel provides means of moving wheelhead vertically to set depth of cut
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Stop dogs
Mounted on side of table When strike table traverse reverse lever the direction of table reversed
Crossfeed handwheel
Manual means for table to be fed toward or away from column
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2. Dynamic balancing
Automatically balanced wheel while revolving using ball-bearing balancing devices on machine
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4. Allow wheel to rotate until it stops 5. Rotate wheel and stop it at three positions: one-quarter, one-half, and three-quarters of a turn to check balance 6. Loosen setscrews in wheel counterbalances, in grooved recess of flange, and move counterbalances opposite chalk mark 7. Check wheel in four positions (Steps 4, 5)
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8. Move counterbalances around groove equal amount on each side of centerline and check for balance again 9. Continue to move balances away from heavy side until wheel remains stationary at any position 10. Tighten counterbalances in place
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Grinder Safety
1. 2. 3. 4. Use the right wheel Ring test the wheel before mounting Always use mounting blotters Tighten clamping nuts only enough to prevent wheel from slipping 5. Be sure flanges are flat and free from burrs and gouges
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6. Check arbor holes wheel should slip freely, not loosely, onto spindle arbor 7. Do not exceed maximum speed 8. Always use wheel guard supplied
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5. Raise wheel above height of diamond 6. Move table longitudinally so diamond is offset approximately in. to left of centerline of wheel 7. Adjust table laterally so diamond is positioned under high point on face of wheel 8. Start wheel revolving and carefully lower wheel until high point touches diamond
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9. Move table laterally, using crossfeed handwheel to feed diamond across face of wheel 10.Lower grinding wheel about .001 to .002 in. per pass
Rough-dress face of wheel until flat and dressed all around circumference
11.Lower wheel .0005 in. and take several passes across face of wheel
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Work-Holding Devices
Work must be held in vise, held on V-blocks or bolted directly to table for some surfacegrinding operations Most of ferrous work ground on surface grinder held on magnetic chuck
Clamped to table of grinder
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Case
Houses grid assembly, permits longitudinal movement, and provides oil reservoir for lubrication
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Top plate
Contains inserts or pole pieces separated magnetically from surrounding plate by means of white metal
Necessary to conduct magnetic lines of flux
Work place on face of chuck (top plate) and handle moved to on position, grid conductors bars and inserts in line
Permits magnetic flux to pass through work
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Double-faced tape
Used for holding thin, nonmagnetic pieces on chuck for grinding Two adhesive sides: places between chuck and work
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Special fixtures
Used to hold nonmagnetic and odd-shaped work
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Through-the-wheel cooling
Fluid pumped and discharged into dovetailed groove in wheel flange (with holes), fluid forced through wheel by centrifugal force
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Feed