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Inductive
Proximity Switches
Ferrite core
IC Housing
Support Support ring
Printed board
R1 R2
Inductiv e S ens ors
operating distance
☞ Test conditions
– ambient temperature: 20 °C
– Power supply: 24 V DC or 230 V AC
– Target: Steel Fe360, square, 1mm thick, length
diameter of active area or three
times rated operation distance (large
operating distance)
☞ High number of tested proximity switches
☞ Pure characteristic value witch disregards manufacturing
tolerances as well as temperature or voltage fluctuations
voltage range Sa
– ambient temperature 23 °C + 5 °C
☞ 0.9* sn < sr < 1.1*sn
☞ su = usable operating distance
– single proximity switch
– voltage between 85% and 110% of
rated operating voltage
– temperature range -25 °C ... +70 °C
☞ 0.9* sr < su < 1.1*sr
☞ 0.81*sn < sa < 1.12*sn
☞ sa = assured operating distance
☞ Reduction factor is a
function of
– conductivity
– permeability
distance sr
test conditions:
temperature range 23°C ( +/- 5°C)
power supply rated voltage
actuating
standard target : as already defined
Wiring
Inductiv e S ens ors
Example:
Program time
☞ No changes of input PLC-Program
information's will be detected
during the "PLC-program time"
and "Write ODI-time"
Write ODI
☞ Diameter 3 mm ... 30 mm
Inductiv e S ens ors
(threaded or unthreaded)
☞ Housing materials
– High Grade Stainless Steel
303
– Brass, Nickel Plated or Teflon
Coated
– Semi-crystalline Polybutylen-
terephlatate (Crastin)
– Crystalline polyphenylen-
esulphide (Ryton)
☞ Crastin is resistant to
abrasion, heat and cold and
withstands hydrocarbons,
acids and seawater
☞ Ryton is retains form stability
up to 200 °C
> 3*d
> 3*sn
> 3*sn
> 2*sn
d d
> 3*d
>d
Advantages Disadvantages
Inductiv e S ens ors
⇒ Non-conductive materials
A=0
1
decreases further (e. g.
changing ambient s/mm
- Mountable on surface
- Sensing face upwards
- large front or sideways available
- Operating dist. > 50 mm - Housing material
- Housing material: PBT normally PBT
- Front face: 80x80 mm
VariKont / VariKontM
- standard mounting hole arrangement in
acc. with 60 947-5 (mech. roller lever limit switches)
- Material of the base: PTB or metal
- Housing material: PBT
- Front face:
VariKont: 40x40 mm or 55x55 mm
VariKont M: 30x30 mm
- Rotatable in 15° steps (VariKontM) or 90° steps VariKont
cylindrical conductor
Distance/mm
12.5 25 50 100
I / kA B / mT
5 80 40 20 10
10 160 80 40 20
20 320 160 80 40
50 800 400 200 100
100 1600 800 400 200
Advantages Target: Fe
Inductiv e S ens ors
Q
Target: Al
– reduction factor 1 in a
standard proximity switch
housing Pre-damping
Target
Inconvenients
– expensive
Distance
NJ15+U1+2E2-NE/FE
Power Supply
Inductiv e S ens ors
☞ DC Sensors
– Voltage range: 10 VDC ... 30 VDC
10 VDC ... 60 VDC
5 VDC ... 60 VDC
☞ AC Sensors
– Voltage range: 98 VAC ... 253 VAC
– Frequency range: 48 Hz ... 62 Hz
☞ AC/DC Sensors
– Voltage range: 10 VDC . .. 30 VDC
24 VAC ... 240 VAC
+
1
Most of the proximity switches 4
are protected with a pulsing 3
Load
protection method -
tp
tk
"Positive logic"
NO (Z0) NO/NC (Z2) "Negative logic", NO
+ 24 VDC + 24 VDC - 24 VDC
BN/3 1 BU/4
2
3
4
BU/4 Load BN/3
Load Load
BU/4 Load
Protection Tolerant
2.1
1.8
1.6
1.2
0.15
Lead breakage
Distance
ON OFF
Schematic diagram
Switch Amplifier
1k 1k
10 k
8V
1.2
0.15
Lead breakage
Distance
ON OFF
☞ Rectangular curve
☞ Switching point will be given by the sensor
☞ N1 type (normally open) also available
E2 E3 pnp-type
L+ (+24 VDC) L+ (+24 VDC)
BN/1 BN/1
L- (Ground) L- (Ground)
npn-type
E/E0 E1
L+ (Ground) L+ (Ground)
BN/1 BN/1
Load
BK/4 Load BK/2 Load
A2 (pnp) A (npn)
1 1
L+ (+24 VDC) L+ (Ground)
2 2
4 Load 4 Load
3 3
L- (Ground) L- (-24 VDC)