ES 260: MATERIALS SCIENCE I

Course Outline Policies Introduction to Materials Science

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ES 260 Materials Science - I

Classes: Tuesday, Thursday 9.30 AM 10:45 AM, SC 160 Instructor: Dr. Milani Sureka Sumanasooriya
(sumanams@clarkson.edu) Office Rowley 107 Office Hours: Tuesday, Thursday 11AM 12.30 PM, or by appointment

Grader and help sessions:TBA Course information: available in moodle

Course Material
Fundamentals of Materials Science & Engineering: William D. Callister
4th edition
Can be bought online at wileyplus.com for 40% of textbook price Includes complete online version of textbook

Handouts in the Class

Handouts are not a substitute for the textbook Handouts can help you focus on the important aspects Note taking in the class is strongly encouraged

Course Material -with WileyPLUS

Website: http://www.wileyplus.com
Homework assignments with instant feedback and hints Computer graded self-help problems Hotlinks in homework to supporting text sections Quizzes

https://www.wileyplus.com/WileyCDA/reso urces-and-support/students/register.html
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Getting Started
Step 1: Get the Registration Code
Option 1: Use WileyPLUS in place of the hard copy textbook and save!
Go to www.wileyplus.com to purchase immediately.

Option 2: Buy a new textbook in the bookstore packaged with a WileyPLUS registration code. Once you purchase your WileyPLUS registration code, you will need to register for WileyPLUS.

Step 2: Copy and paste the specific Class Section URL listed below into your browser.
Class Section Name - Fall 2013 Section 1
Class Section URL - http://edugen.wileyplus.com/edugen/class/cls355004/.

Step 3: Click on the REGISTER button to start. Need more info? Visit www.wileyplus.com/register.

Virtual Materials Science & Engineering (VMSE)

Website: http://www.wileyplus.com/college/callister
Student Companion Site VMSE

Comprised of 8 interactive modules Atomic/molecular stuctures - 3D perspectives (better visualizations) using click-and-drag rotations Demonstrations of defects and phenomena that exist/occur in materials Demonstrations of material tests - performance and results Database of material property values and costs

Virtual Materials Science & Engineering (VMSE)

This is a screenshot of the VMSE opening window

Available in Student Companion Site at www.wiley.com/college/callister and in WileyPLUS

Course Logistics Syllabus

General overall outline, will follow the dates and topics as closely as possible

Policies
Attendance: Fundamental course that leads into many of the courses in your specialization In class quizzes Weekly Homeworks Please turn it in time must be submitted in WileyPlus Exams 3 exams of 1 hour and 30 min duration, given in the evenings, dates and times (tentative) in 8 the course outline sheet.

Grading Policy Letter grades A>90; B+: 85-89; B: 80-84; C+: 75-79; C: 70-74; D+: 65-69; D: 60-64, F<60 In class quizzes 5% assigned randomly Homeworks 15%
Assigned every week Assigned Tuesday - Due the following Tuesday (generally)

First exam 20% Second exam 30% Final exam 30%

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What can you expect from ES 260

You will learn about
Material structure How structure dictates properties How processing can change material structure (and thus properties)

Ultimately, you will be able to

Use the right materials for the right purpose Realize new design opportunities with materials
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Why Study Materials Science ?

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Historical Importance Materials Science is one of the oldest forms of engineering and applied science Ages are defined by the materials used during those periods
Stone age, Bronze age, Steel age

This is one of the fastest emerging areas

Smart materials, Nanotechnology

http://en.wikipedia.org/wiki/Materials_scien ce
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Types of Materials
Metals:

Strong, ductile High thermal & electrical conductivity Opaque, reflective.

Polymers/plastics: Covalent bonding sharing of es

Soft, ductile, low strength, low density Thermal & electrical insulators Optically translucent or transparent.
Ceramics: ionic bonding (refractory) compounds of metallic &

non-metallic elements (oxides, carbides, nitrides, sulfides) Brittle, glassy, elastic Non-conducting (insulators)

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Materials in Buildings

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Structural Materials

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Materials for Bridges

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Materials in Transportation Structures

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Materials in Transportation Structures

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Materials in Historical Structures

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Composites, Polymers, Electrical Materials

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Machine elements and materials

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Metallic materials

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Composite materials

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So, Why Study Materials?

The more familiar an engineer or a scientist is with various characteristics and structure-property relations, as well as processing techniques of materials, the more proficient he/she will be to make judicious materials choices based on these criteria [Callister] To know what works for a certain case, you should know what goes into making it

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Provides Options for the Designer

Material to satisfy the structural requirements Load capacity Predominant nature of the load (compression, tension) Weight restrictions Material to satisfy functional requirements Thermal, Acoustic insulation, Electrical properties Fire Resistance Material to satisfy aesthetic requirements Designablilty, Color
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Materials Science and Engineering

A Fundamental understanding of Engineering Materials and their behavior Materials Science Relating the Structure and Properties of Materials Materials Engineering Designing or Engineering a Material to satisfy a specific purpose (That purpose is not just mechanical loads there is more to materials than imposed loads)

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Structure of a Material
Arrangement of its internal components Subatomic electrons and nuclei Atomic organization of atoms Microscopic order of microns (10-6m) seen through a microscope Mesoscopic distinguishable by the naked eye Macroscopic large scale

Atomic

Micro

Meso

Macro 27

What Do We Mean by a Property?

Property Response to an imposed stimulus Independent of shape and size Mechanical Force dependent - Stress, Strain, Stiffness Thermal Temperature dependent Heat Capacity Electrical Electrical field dependent Resistivity Optical - Light dependent Reflectivity, Refractive index Magnetic Magnetic field dependent Chemical Constitution and Environment dependent Deterioration
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Processing, Structure and Properties

Processing can change the structure Cooling rate can change the structure of steel Properties depend on material structure Eg: Hardness of steel depends on its structure
(d)

Hardness (BHN)

600

500
400
(a)
30 m

(c)
(b)
4 m
30 m

30 m

300
200

100 0.01 0.1 1 10 100 1000 Cooling Rate (C/s)

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Some important properties Mechanical

Will the material carry the load?

Thermal
Will the material resist the desired temperature?
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Some important properties Electrical

Conducting or insulating or semiconducting

Optical
Transparent Translucent Opaque
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Some important properties

Magnetic
Magnetic Storage:

Magnetic Permeability
vs. Composition:

-- Recording medium is magnetized by recording head.

-- Adding 3 atomic % Si makes Fe a better recording medium!

Magnetization
Fe+3%Si Fe

Magnetic Field
Adapted from C.R. Barrett, W.D. Nix, and A.S. Tetelman, The Principles of Engineering Materials, Fig. 1-7(a), p. 9, 1973. Electronically reproduced by permission of Pearson Education, Inc., Upper Saddle River, New Jersey.

Fig. 18.23, Callister & Rethwisch 4e.

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Some important properties Deteriorative Wear and tear, Corrosion

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The Material Selection Process

What am I using the material for? APPLICATION

PROPERTIES

What properties do I need ? Electrical / Mechanical / Thermal / Optical ?

What are the Processing conditions? Sintering / doping / annealing / forming

MATERIALS Choose the Right material

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Announcements

Reading: Chapter 2 Core Problems: Register in WileyPlus asap: Self-help Problems:

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