PRESENTATION

WATER PRE-TREATMENT PLANT

PRESENTED BY OSBL TEAM

ON

SOURCE OF RAW WATER

Damodor River.

Pumping Station : We have installed intake well &

pumping station in the river upstream of Barrage, Pumping station is about 25km from our plant. Contract for 8.5 MGD ( 1611 M3/hr)

Raw Water Intake Well

Size Pumps : 8 Mtr Dia x 19 Mtr depth. : 3 Nos ( Vertical Centrifugal )

Capacity
Head

: 1250 M3/Hr.
: 30 Mtr

RW line

of approx 25 KM

: 40 Raw Water line(Thickness-10mm)

External Coating -3 layer of Poly Epoxy Internal Coating: 110 micron Epoxy.

Water Reservoir
Capacity (each) Qty (Nos) : 1,37,500 M3.(Min 3.5 Days) : 02 Nos.

Pump House :

Pump Type Qty (Nos) Capacity(M3/Hr) Head (Mtr)

: : : :

Vertical Centrifugal Pump. 3 Nos ( 2W+1S) 875 M3/Hr ( Each) 31.5 Mtr.

leaves, rubbish and other large matters) Two Nos SS Mesh in the inlet Channel of sump Screen size: 150 Mesh and another 300 Mesh.

Screening at RWR: (Removing large debris - sticks,

Number of stream

: 02 Nos

Total Design Feed Flow rate

Capacity of Pre Treatment plant

: 1750 M3/Hr.
: 1600 M3/Hr.

Water Intake Quality (Typical Analysis)

PH-6.8 , TDS-138, Total Hardness-90, CaH-20, MgH-9.5, SO4-13, Chloride -28.2, COD 5PPM, Colloidal Silica-0.6.

PRE TREATMENT STEPS

Aeration

Chlorination

Clarification
Filtration Removal of hardness( If required).

Cascade Aerator
Size: 9 mtr dia X 6 Mtr Height Surface Area: 52.5 M2 No of Steps: 05 Nos (Size= 700 mm width x 200 mm Height)

Purpose :
a) Removal of dissolved gases, such as carbon dioxide etc . b) Increases amount of dissolve Oxygen.

c) Remove volatile organic chemicals.

BLOCK DIAGRAM FOR RAW WATER TREATMENT PLANT

Soda ash dosing Coagulant dosing Poly Electrolyte dosing

1750 M3 Raw water

Cascade Aerator

Stilling Chamber

Elevated Channel with Parshall flume

Flash Mixer

Flash mixer Channel

Klaritube settler

Chlorine Dosing

Clarified Sludge Sump

To DM Plant Fire Water Cooling water Make up Treated water tank Service Water Dual Media Filter SSAC Clarified water Transfer Pump Clarified water storage tank

Drinking Water Activated Carbon Filter

Stilling Chamber Flow rate: 1750 M3/Hr. Volume: 29.2 M3 Size: 3.6 Mtr x 2.5 Mtr x 3.5 Mts Ht. Detention Time: 1 min.

CHLORINATION Application of chlorination

1. Disinfections 2. Control of taste and odors 3. Destruction of organic matter 4. Colour reduction 5. Control of Algae 6. Control of Iron, Manganese and Sulphate reducing bacteria

Chlorine Dosing rate: 3-5 PPM Chlorinator Size : 10 kg/hr Chlorine Leakage Handling System - Neutralization pit & Blower System

Elevated Channel & Pershall Flume Unit : 02 Nos ( Both working) Soda Ash( Sodium Carbonate) Dosing system:
Remove non carbonate hardness.

Dosing rate

: 10 to 15 PPM if required

Flash Mixer : In the flash mixer, coagulant chemicals are added to the water and the water is mixed by a mixer. The purpose of this step is to evenly distribute the chemicals through the water. After flash mixing, coagulation occurs. Volume : 14.6 M3
Mixer RPM : 76

During coagulation, the coagulant chemicals neutralize the electrical charges of the fine particles in the water, allowing the particles to come closer together and form large particle, called Mini Floc.

Coagulant Dosing rate: 30 PPM Max based on Turbidity (10% Concentration Solution) Poly Electrolyte dosing rate: 1 PPM (0.1% Concentration) Detention Time: 1Min.

CLARIFICATION STEPS OF CLARIFICATION: Coagulation Flocculation Sedimentation

Purpose: The primary purpose of the coagulation/flocculation process is the removal of turbidity from the water.

Turbidity before Clarification : 500 NTU ( Design) Turbidity after Clarification : <10 NTU

Collection Launders

Tube modules Flocculat ion Well Flocculators Sludge Raw Water

Rake arm

50mm Sq. Rigid PVC tube 600 mm long inclined at 550 to 600.

Clarified Water

Sludge sliding off the tube surface Angle of Inclination of the Tube = 600

FLOCCULATION ZONE :
Flocculation : Flocculation, a gentle mixing stage, increases the particle size of microfloc. The microflocs are brought into contact with each other through the process of slow mixing. Collisions of the microfloc particles cause them to bond to produce larger Floc for settlement.

Dia of Flocculating Well : 11.2 Volume: 365 M3 Detention Time: 25 Min No of Flocculators : 4 Nos RPM : 11

SEDIMENTATION ZONE:
Sedimentation: A process of settling down of

heavier particles by gravity. No of Tube Module : 162 Nos for each settler. Collection trough : 36 nos.

Scrapper Mechanism Settled solids are scraped by scraper mechanism to center of clarifier from where they are drained out. Total sludge : 116 M3/Hr Rotational Speed : 31 minutes per rev

CLARIFIED WATER STORAGE TANK MOC : RCC Total Capacity : 2000 M3

Type of Pump: Horizontal centrifugal. No of Pumps : 3 Nos ( 2W +1S) Capacity : 810 M3/Hr Head : 30 Mtr Type Total No of Filters Flow rate Velocity : Horizontal Pressure Dual Media Filter. : 5 Nos ( 4 W + 1S) : 400 M3/Hr : 20 M3/Hr/M2

CLARIFIED WATER PUMPS:

DUAL MEDIA FILTER

Filtering Media

Anthracite (0.6-0.8mm) : 300 mm ( Bed Height) Purpose: Anthracite removes organic compounds which contributes to taste and odor of the water. Sand (16/32) : 400 mm ( Bed Height) Purpose: To remove suspended particles up to 10-20 microns. Crushed Gravel ( 6-2) : 100 mm

Supporting Media

DUAL MEDIA FILTER Type : Horizontal Pressure Dual Media Filter. Total No of Filters : 5 Nos ( 4 W + 1S) Flow rate : 400 M3/Hr Velocity : 20 M3/Hr/M2

Filtering Media

Anthracite (0.6-0.8mm) : 300 mm ( Bed Height) Anthracite removes organic compounds which contributes to taste and odor of the water.

Sand (16/32) : 400 mm ( Bed Height) Remove suspended particles up to 10-20 microns.

Supporting Media Crushed Gravel ( 6-2) : 100 mm Pebble : Various sizes ( 10-3, 12-6, 20-12, 40-25) 400 MM

Dual Media Filter

DMF Back washing: To released & flushed trapped turbidity Backwash Flow Rate : 420 M3/Hr Backwash Time : 10 min. Air Scouring: Air scour techniques are employed in addition to backwash to increase the efficiency of the cleansing process. Blower Type : Twin Lobe. Capacity : 760 M3/Hr/M2 Air Scoring duration : 5-10 Min.

Portable water system

Activated Carbon Filter:

Carbon filtering is used for filtering drinking water. Carbon Filtering is a method of filtering by using activated carbon to remove contaminants and impurities utilizing chemical absorption. Carbon filters are most effective for removing free chlorine, sediments and volatile organic compounds Activated Carbon filter type : Vertical Carbon Filt
Flow rate: 50 M3/Hr Carbon depth ( potable Grade) : 900 MM Under Bed : Fine silex/ Coarse Silex / Pebbles ( 300 mm ) Back wash flow: 32 m3/hr Backwash Time : 10 Min.

Treated Water Tank

Qty MOC Size Capacity

:02 nos. : MS : 44 Mtr Dia x 12.7 Mtr Ht. : 17940 M3 (each).

Cooling Tower Make Up 75%

Drinking Water 4% Service Water 4% Filter Backwash 2% DM Make Up 8% Fire Hydrants 7%

THANK YOU