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PRESENTERS:
GONZLEZ ARCEO RAMN SARMIENTO HERRERA HERIBERTO SOBERANES GARCA EDREI SOLS PUEBLA SERGIO GUSTAVO YANIZ MRQUEZ ALEXIS
TEAM 4
HEIJUNKA
TOYOTAS HOUSE
HEIJUNKA DEFINITON
HEI: Plane JUN: Level KA: Performance Leveling customer demand through the volume of production in a uniform period of time
GENERAL OBJETIVE
Load balance production lines, having an order of manufacture of the products.
SPECIFIC OBJETIVES
Remove Mudas by
HEIJUNKA CHARACTERISTICS
It can be used in conjunction with other tools of Lean
Manufacturing. Brings stability in the manufacturing process Product Leveling Production Leveling
HEIJUNKA BOX
Also called leveling box, is a physical tool used to level the volume and variety of production for a certain period of time (pitch) using kanban cards.
Important Concepts
Takt time It refers to the rate of production of the company based on customer demand.
Pitch: Refers to the number of pieces per unit time based on takt time
Example
Products Daily Requirement Quantity Per Pack # of kanbans A01 300 15 20 B02 240 15 16 C03 180 15 12 D04 60 15 4 TOTAL 780 60 52
Production time:
8hrs x 60 min = 480 min 2 breakfast 15 min= -30 min Rest 10 min= -10 min --------------440 min
Takt time= 52.800 seconds / 780 units = 67.6 seconds Pitch= 67.6 sec. x 15 units = 1,014 seconds or 16.9 min.
A01
B02 C03 D04
20
16 12 4
9
10
1 1
1 2
CONCLUTIONS
Calcular takt time.
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REFERENCIAS
Manual de Lean Manufacturing gua bsica 2da. Edicin. Autores: Alberto Villaseor Contreras, Edber Galindo Cota, editorial LIMUSA. Pginas consultadas 93 101
LEAN MANUFACTURING pginas consultadas 137-139
Creating your lean future state, how to move from seeing to doing chapter 5 load leveling, or heijunka. Autores: Tom Louyster, Don Tapping, pginas consultadas: 105 - 115
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