Electrical Harness Installation SD110

Soil Compactor SD110
Electrical Harness
Installation
Electrical Harness Installation - SD110
Volvo Construction Equipment

Global CST -Training 2 2013-11-24
Electrical Harness Installation SD110

Carling switches


Machine wiring Harness 4 Nos Main wiring harness 1 No Console wiring harness 1 No
Head lamp harness 2 nos

Head lamp harness 2 nos Example Sl No tag 113 & 114

Console wiring harness 1 No Example Sl No tag 44

Main wiring harness 1 No Example Sl No tag 87 Harness Sl No for supplier tracking purpose

Total Diodes in the machine wiring Harness 14 Nos

Switch connectors 5 Nos 1. 2. 3. 4. 5. Beacon light switch High / Low speed switch Park brake switch Park test switch Hazard switch

Emergency stop switch 4 wires
Indicators connectors 5 Nos

1. 2. 3. 4. 5. LOP & NO charge indicator High beam indicator Turn signal indicator Seat belt & Air filter High coolant & temp preheat indicator


1. 2. 3. 4. 5. Light connectors 5 Nos Horn switch Front light switch Rear light switch Position light switch Turn signal switch
Connectors 3 Nos 1. Mobile charger 2. Hour meter 3. Horn Console Ground


1. 2.
Receptacle 4 way Plug -4 way

Ignition key switch Ignition key switch

1. Deutsch Connector 1. Receptacle 9 way
2. Receptacle 31 way

Receptacle 9 way & 31 way to fuse & relay sockets

1. Brake Dump valve 2. 3. Brake Pressure switch Pump De stroke valve

1. Speed shift valve Low & High

1. 2. 3. 4. 5. 6. 7. 8.
Harness on the RH side of main frame To ROPs light Audible alarm Fuel sender Seat belt switch Seat switch Neutral switch Reverse limit switch Two speed solenoid

Harness on the LH side of main frame 1. Air filter clog switch 2. Glow plug

On Frame rear near battery
1. Starter relay 2. 3. Fuse 60 Amps Glow plug relay

On Frame rear near battery
1. Starter relay 2. 3. Fuse 60 Amps (FL1 & FL2) Glow plug relay

1. On the RH frame connector for combination light

1. On the LH frame connector for combination light & Battery cut of switch.

Under the rear frame connectors 1. Registration lamp LH 2. Registration lamp RH 3. Back up alarm

Fuse 100 Amps (FL3) from alternator B+ to Battery switch out going

Alternator 14 volts , 95 Amps

1. B + from battery 2. D + connected to diode D4 to Hour meter 1. W N/A 2.
G Machine frame ground
Ford connector (EPC) 16 pole & 2 pole connector with Engine harness
Main wiring harness of engine ends in The two connectors 1. 16 pole connector 2. 2 pole connector

Resistance 4.9 ohms
1. Fuel shut off solenoid operates when there is ignition supply 2nd position 2. Fuel shut off solenoid + excess fuel solenoid in 3rd start position

1. Excess fuel solenoid 2. Sensor Not applicable
1. Fuel shut off solenoid operates when there is ignition supply 2nd position 2. Fuel shut off solenoid + excess fuel solenoid in 3rd start position

Engine Water temperature switch

Engine oil pressure switch

Engine Glow plug

Time - 8 seconds Temperature 950 0 c

Starter Motor Make ISKRA, 12 V, 4KW - 00281774

Reverse alarm Limit switch

This sensor on the engine N/A

Fuel sender

Seat switch Seat belt switch

Diode D1 and Diode D2 D1 Between starter relay & neutral start switch D2 Between neutral start switch & Brake latching relay

Neutral start switch

Audible Horn

Harness connector connecting Relays and fuses box

1. Mobile charger 2. Hour meter

1. Fuse F1 (40 Amps) 2. 3. Power relay Resistor 68 Ohms 5 Watts

4. Low beam Head Light relay 5. Alarm relay 6. Brake Latch relay 7. Brake light relay


8. 9. 10. 11. 12. 13. 14. Hazard relay Reverse light relay Flasher relay Position light relay Rear light relay High beam relay Seat switch timer relay


Pressure Switch Air Filter (N.O) when clogged closed
Lamp indicator, Air filter clogged

Machine harness & engine harness connected at 16 pole & 2 pole Ford connector

Combination light LH rear

Combination light RH rear


FL3 100 Amps fuse located near battery

Audible alarm

Battery Switch 12V, 150 Ah Battery



Decal Relay & Fuses

Front Head lights

SD110 - Ground points on machine
Console Ground Operator platform near the horn

Engine pump mounting plate & Main frame left side as shown in picture

Main frame RH Ground & Below seat RH side as shown in picture

Ground inside Relay and fuse box

Starter motor Ground - cable from battery - VE is fixed to the throttle lever bracket




Electrical Harness Installation SD110 - 2011

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Soil Compactor SD110