easYgen-3200 Overview

Genset Control for Multiple Unit Operation

marked

CERTIFICATE of Design Assessment by ABS

American Bureau of Shipping & Affiliated Companies

ONE UNIT - INFINITE O!!I"I#ITIE!$ t%e easYgen&- 3000

Intro'u(tion
The easYgen-3000 platform offers a new level of technology for power generation customers. New software and hardware capa ilities ena le users to customi!e this control to their e"act re#uirements and adapt it to numerous genset applications. The functions needed to run applications from very asic to the advanced have een incorporated into a single part num er and at an e"ceptionally competitive price. The easYgen-3000 is the result of $oodward%s leading edge& glo al e"perience in the genset control usiness. 'ommunications with our glo al market have ena led $oodward to optimi!e a control that meets technical and commercial aspects for the market today and in the future. The easYgen-3000 will permit our customers to differentiate themselves in their respective markets and will assist them in maintaining a competitive advantage in the coming years. T%is presentation is to intro'u(e t%e easYgen-3200 as t%e first )o'el availa*le fro) t%e easYgen-3000 platfor) line.
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Current an' future art Nu)*ers

easYgen-3000 )latform 1)-3000 21emote )anel3 easYgen-3100 easYgen-3200 easYgen-3(00 easYgen-3000 )lastic *ousing w+ ,isplay Yes No Yes No Yes -etal *ousing w+o ,isplay No Yes No Yes No Terminal .locks 2 40 40 408 408 'omm. )orts 1 ( ( (8 (8 1/ 'T No 4((0-1415 4((0-1417 4((0-"""" 4((0-"""" 0/ 'T No 4((0-1416 4((0-1431 4((0-"""" 4((0-""""

-The R -3000 is a !oint-to-!oint "#$o!en connected Remote anel for all easYgen-3000 controls.

-The easYgen-3400/-3500 models will have Ethernet communication onboard.

Mar-et
Genset appli(ation
9 9 9 9 ,iesel and gas engines. :ynchronous ;enerators :ingle unit island+mains parallel operation -ultiple unit island+mains parallel operation

T+pi(al Fiel' appli(ations

9 9 9 9 9 9 9 <mergency mode - /-= 2/utomatic -ains =ailure3 :tand- y application 'ogeneration > '*) 2'om ined *eat and )ower3 )eak shaving )rime mover application <"port+?mport control @oad or process dependend start+stop for single,multiple units

.ppli(ation
!ingle Unit Mains arallel
9 9 9 9 9 9 9 9 9 <ngine start + stop ;enerator protection /-= 2auto mains failure3 ;enerator control =re#uency + active power Aoltage + power factor )arallel to mains =ull ;enerator .reaker 'ontrol =ull -ains .reaker 'ontrol

No e0ternal )ains *rea-er (ontrol )o'ule re1uire'/ Mains CT an' T will (onne(te' to all easYgen-3000/ 23 Full re'un'ant prote(tion,(ontrol over t%e Mains "rea-er/

.ppli(ation
Multiple Unit Mains arallel
n' a l is n allel i its par n u s 32 ain to ) p U an' ps/ ap

Overview
9 %le&#!!T' 9 %le&RangeT' 9 %le&(nT' -ultiple reaker operation application setups in one unitB No reaker& ;'. o+& ;'. o+c& ;'. C -'. o+c4 /llows for the control to operate on a wide range of )T voltage inputs and 'T configurations The controller analog inputs are compati le with oth resistive and m/ signals permitting the use of a wide range of sending units 'onfigurations& operating se#uences& and operating modes can e modified through the use of logical operators& timers& internal and e"ternal status /nalog signals can e monitored and sent to an output 2metered values& ias signals for control purposes3 =ree running and programma le analog limit switches e"tend the #uantity of trip levels or actuation triggers /llows for '/Nopen and D1535 protocols
E o+ F openG o+c F open+synch.+close

9 )ogics'anagerT'

9 #nalog 'anagerT' 9 %le&)imitsT' 9 %le&"#$T'

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Features 5 Overview
Engine (ontrol
9 ,iesel or gas engines 9 :tart+:top management 9 <'H interconnection

rote(tion
<ngine protection ;enerator protection -ains monitoring .reaker monitoring

"rea-er (ontrol
9 ;'. 9 -'. 9 No reaker application

Custo)i6ation
*igh fle"i ility via @ogics-anager -ultiple languages 'ustomi!ed front foils+face panels

ower Manage)ent
9 k$-&kA/r-& f-& A-& pow.fact.-'ontrol 9 k$-& kvar-& :haring

Features 5 Engine Control

9 :top& -anual& /utomatic modes 9 :tart + stop y discrete inputs& interface& frontpanel& analog inputs ... 9 <'H '/N D1535 connection for > -onitoring > Aisuali!ation > 'ontrol 9 Iverride mode for critical operation 9 :peed sensing+monitoring y -)H 9 1edundant relay outputs for safety considerations 2 reaker& gas valves&...3 via @ogics-anager
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'rank control and protection /u". e"citation for alternator via ,8 termimal /u". services for preand postrun 'ounters for running hours & service re#uests&...

Features 5 Engine Control

:tart-:top--anagement
@oad-,ependent :tart+:top 2@,::3 up to 32 generator sets ased onB =uel efficiency :ystem reserve power :ervice hours ,ifferent si!ed engines+generators =ault conditions on genset JKL in the network 2Ne"t genset starts3 )rocess dataG e.g. temperature& fuel level& or any other measured state @oss of mains detection for supplying emergency power

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Features 5 "rea-er
"rea-er
No reaker& ;'.& -'.

!+n(%roni6ation Mo'es
)hase matching :lip fre#uency synch. :ynch. check option

"rea-er )o'es
)arallel Ipen transition 'losed transition ?nterchange 2:oft transfer3 <"ternal 2No reaker ops.3

rote(tion
:ynch Time Iut 'lose Time Iut Ipen Time Iut =ield rotation monitoring

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Features 5 Controllers
<roop (an *e '+na)i(all+ a(tivate','ea(tivate' via #ogi(sManager/

/A1 and ;overnor 'ontrol :ignals

Fre1uen(+
@oad sharing ?sochronous ,roop

Two setpoints for ea(% (ontroller

?nternal setpoints ?nterface ,iscrete ?nputs 2discrete raise+lower3 /nalog inputs 2 y m/& y potentiometer3

7oltage
1eactive 2var3 sharing ?sochronous ,roop

"ias outputs 8for .79 : Governor;

/dMusta le analog ias signal etween 8+-20 m/ or 8+-10 A )$- output 1elay outputs raise+lower 23-step-@ogic3 /nalog ias and raise+lower outputs are separately configura le for A& var& f and k$. 2FN dual fuel capa ility3

#oa' (ontrol
.aseload <"port+?mport

ower Fa(tor
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'onstant

Features - )ogics'anagerT'
'onfiguration and modification of se#uences and operation modes y using logical operators& timers& internal and e"ternal status conditions.
<igital !ignals
,iscrete inputs 1elay status <"ternal discrete inputs <"ternal relays 'ontrol messages via '/N& -od us& O

9ela+ Outputs .ssign)ent

$ith timer IN-delay and I==-delay 17 additional+internal flags or logical operations - Iperate free configura le outputs

Internal Con'itions
'onditions - '. status - operating mode - engine status /larms - warning alarm - shutdown alarm Time + ,ate

Internal Con'itions
- :tart+stop engine - 'hange operation mode - /cknowledge of alarms - ?nhi it emergency mode - 'reating internal flags for cascading multiple dependencies

1(

<is(rete I,O
=2 0 9ela+ Outputs
9 /larm and control 9 7 single-pole contacts 9 7 two-pole contacts 9 -a" 2/ P inductive load

E0pansion wit% e0ternal <I,<O *oar's

9 -a". 17 ,?+17 ,I 9 $oodward ?Q, 1 9 )hoeni"

=2 0 <is(rete Inputs
9 /larm and control 2isolated3 9 'onfigura lesB Timers& alarm classes& te"t

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.nalog I,O
3 0 .nalog Inputs
9 0 to 000 Ihm or 0+( to 20 m/ 9 'hange etween different senders via parameter 9 1- and 2-wire senders supported 9 11 it resolution 9 'onfigura lesB Timers& alarm classes& te"t

= 0 "atter+ 7oltage
9 -onitoring of power supply 4 to (0 Adc

= 0 Magneti( i(-up Unit 8M U;

9 :witching or inductive 9 'onfigura le for num er of teeth
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.nalog I,O
2 0 .nalog Outputs
9 -a"imum 8+- 20 m/ or 8+- 10 A or )$- 2000 k*!3 9 )reconfigured for speed and voltage ias and configura le as scala le output for measured values 2k$3 2e"t. analog meters3 9 'hange etween voltage and current y using simple Mumpers 9 11+12 it resolution

= 0 .u0iliar+ E0(itation <>

9 ?nputB :ensing and monitoring of e"citation voltage 9 IutputB :upplying e"citation voltage 2via internal shunt resistor3

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*oltage and "urrent sensing +enerator and 'ains

3 %?@ 23phase& (wire3 3 %3@ 23phase& 3wire3
1-& 2- and 3-phase 'T arrangement possi le C configura le for each phase

%le&RangeT'

= %3@ 21phase& 3wire3

only 2-phase 'T possi le

= %2@ 21phase& 2wire3

only 1-phase 'T possi le

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.C Generator sensing
True 9M! 7oltage !ensing
9 (-phase 2@1& @2& @3& Neutral3 9 100 and (00 A input 9 =re#uency measurement 9 =ield rotation detection 9 'lass 1 accuracy 9 )hase-to-)hase meassurement 9 )hase-to-Neutral meassurement 9 3ph3w& 3ph(w& 1ph2w& or 2ph3w

True 9M! Current !ensing

9 3-phase 9 Non-returning slave pointer 9 'lass 1 accuracy

ower !ensing
9 'lass 2 accuracy 9 True 1-: power measuring 9 1eal and reactive power 9 )ower factor 9 <nergy counters $h and varh

True 9M! .u0illiar+ Current !ensing

9 'onfigura le as mains 'T or ;enerator ground fault 'T
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.C Mains sensing
True 9M! 7oltage !ensing
9 (-phase 2@1& @2& @3& Neutral3 9 100 and (00 A input 9 =re#uency measurement 9 =ield rotation detection 9 'lass 1 accuracy 9 )hase-to-)hase measurement 9 )hase-to-Neutral measurement 9 3ph3w& 3ph(w& 1ph2w& or 2ph3w

True 9M! Current !ensing

9 Non-returning slave pointer 9 'lass 1 accuracy

ower !ensing
9 1eal& reactive and appearant power
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.C "us sensing
True 9M! 7oltage !ensing
9 2-phase sensing 2phase-to-phase or phase-to-neutral3 9 )hase angle etween mains + us and generator + us 9 ,ead us detection

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,-namics)",T'
Multiple languages 5 =0 stan'ar'

- Englis% - Ger)an - Italian - Fren(% - !panis%

- Tur-is% - ortuguese - 9ussian - C%inese - Aapanese

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,-namics)",T'
Italian Fren(% !panis%

Tur-is% ortuguese

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,-namics)",T'
C%inese 9ussian

Aapanese

2(

,-namics)",T'
The 320"2(0 pi"el graphic interactive @' display provides soft keys whose functionality changes depending on application 2see FlexAppTM3 and operation.
/larm :creen 'onfigure )arameter /dditional measured values /cknowledge+ reset centrali!ed alarm <ngine start + stop .reaker control

,elta + $ye Aoltage /utomatic -anual :TI) 'hange operation modes

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,-namics)",T'
T%e 'ispla+ se(tions$
@ast alarm 'urrent operation& i.e. cranking& loading& start pause& etc.

:ingle line diagram and operation mode

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,-namics)",T'
Operating )o'es

.uto)ati( )o'e Manual )o'e !top )o'e

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,-namics)",T'
!+)*ol )eanings in t%e single line 'iagra)

Aoltage detected 1otation field clockwise 2'$3 1otation field counter clockwise 2''$3 ?mport+e"port mains power ,elayed engine monitoring e"pired <ngine speed detected
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,-namics)",T'

:top command issued :tart+run command issued

Hnit is trying to close the reaker

Hnit is trying to open the reaker

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,-namics)",T'
E0a)ples for )easuring s(reens

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,-namics)",T'
.lar) s(reen
9 Aisi le active state 9 ,ate and time stamp 9 $ith totally 17 entries

Event Bistor+
9 ?n-+ out coming events 28 + -3
9 ,ate and time stamp

9 300 entries 2=?=I3

/larms will stay active until acknowledged& even if power is cycled.

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Generator rote(tion
. of Tri! )evels
9 9 9 9 9 9 9 9 9 9 9 Iver-+undervoltage Aoltage asymmetry Iver-+underfre#uency Iverload 2?I)+-I)3 1everse+reduced power Hn alanced load ,efinite time-overcurrent ?nverse time-overcurrent Iverspeed 2-)H3 -easured ground current 'alculated ground current 2+2 1 2+2 2 2 2 3 1 2 2 2

#$/( "ode
R05+26S R(6S R41I+HS R32S R321+=S R(7 measuredS R00+01S R?<' 200S R12S R00;S

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Generator rote(tion
. of Tri! )evels
9 9 9 9 9 9 )ower factor 2)=3 lagging )= leading > loss of e"citation )hase rotation field '$+''$ )setpoint )a(tual mismatch 1 Hnload mismatch 2time out monitoring3 Iperating range failed 2 2 1 1 1

#$/( "ode
R(0TS

'ontroller4 'ontroller4 'ontroller4

E plausi ility monitoring features

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Engine rote(tion
9 -aintenance days e"ceeded 9 -aintenance hours e"ceeded 9 Iver-+Hnderspeed 2-)H3 9 Hnintended :top 9 <ngine :top malfunction 9 :peed+fre#uency mismatch 9 :tart failure 9 'harge alternator low voltage 9 1ed stop lamp 2D15353 9 /m er warning lamp 2D15353 9 .attery over-+undervoltage
3(

Mains Monitoring an' 'e(oupling

. of Tri! )evels
9 9 9 9 9 9 9 Iver-+undervoltage Iver-+underfre#uency ?mport+<"port power )ower factor leading )ower factor lagging )hase shift =ield rotation 2+2 2+2 2 2 2 1ph+3ph

#$/( "ode
R05+26 S R41I+HS R32S

R64 S

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Mis(ellaneous Monitoring
9 ;'. + -'. fail to close 9 ;'. + -'. fail to open 9 :ynch. Time Iut ;'. + -'. 9 )hase rotation mismatch generator + us ar + mains 9 -ains decoupling 9 '/N us communications monitoring 2D1535& '/Nopen3 9 )arameter alignment 2multiple units3 9 -issing mem ers 2multiple units3 9 <<)1I- failure 2internal ')H3 9 $ire reak analog inputs 9 ,iscrete inputs
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9 %le&)imitsT' for analog values

.lar) Classes
/larm 'lasses are free configura le for most monitorings
'lass ,isplay ,isplay and *orn ,isplay and *orn Hnload ;en. and open ;'. ,isplay and *orn Ipen ;'. immediate 'ool down 'ool down ?mmediate :top ?mmediate :top /ction 1esult $arning $arning :hut down :hut down :hut down :hut down internal

,isplay and *orn Hnload ;en. and open ;'. ,isplay and *orn Ipen ;'. immediate

=or control purposes via @ogics-anager to change+modify se#uencing or discrete outputs

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Interfa(es

9 @oad share 9 '/Nopen

9 ToolQit 9 -od us :erial 1

C.N =

9!-232

C.N 2
9 <"tension cards 2?Q, 1& )hoeni"3 9 D1535 <'H

:erial 2

9!-?CD
9 -od us

.ll interfa(es are galvani(all+ isolate'E

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Interfa(e Overview C.N *us

Gui'an(e level 9 @oad share 9 '/Nopen
#C Total 32 units

C.N = C.N 2
Engine level 9 D1535 2<'H3 9 <"tension cards
%oeni0 20 IF< =

35

Interfa(e Overview !erial orts

#C

9 ToolQit
C

9 -od us 9 )eer-to-peer

-odem :erial 1 <thernet

9!-232
:erial 2

9!-?CD
#C

9 -od us
C
(0

9 -ultiple units

Configuration via ToolFit

1:-232 or '/N

:erial 1 9!-232

(1

Mis(ellaneous
9 '< marked& H@ listed& -arine /pproval 2@13 9 ?)0( 2N<-/ 23 from front with clamp fasteners 9 ?)77 2N<-/ (3 from front with screw kit 9 ?)20 from ack 9 Iperating temperature range >20 to 860U' 9 $eight appro". 1&400 g 9 H@ 9 '<1T?=?'/T< of ,esign /ssessment y /.:
marked

CERTIFICATE of Design Assessment by ABS

American Bureau of Shipping & Affiliated Companies

(2

Co)plete ro'u(t a(-age

9 9 9 9 Control unit easYgen-3200-D 8D. CT )o'el; 12 " :crews for ?)77 front panel mounting 4523-1272 ( " clamp fasteners rackets and screws for ?)07 front panel mounting 4523-1273 1 " ', with
>)' 'onfiguration ToolQit Aersion 2.0 >ToolQit E.$TII@ files 2<nglish and ;erman3 >ToolQit E.:?, files 2<nglish and ;erman3 >-anuals

(3

ro'u(t <o(u)entation
ro'u(t !pe(ifi(ation
9 <nglish R)+N 36204S + ;erman R)+N ;136204S + 'hinese R)+N '*36204S + )ortuguese R)+N )T36204S <nglish R)+N 36356S ?nstallation -anual - <nglish R)+N 36223S 'onfiguration -anual - <nglish R)+N 3622(S Iperation -anual - <nglish R)+N 36220S ?nterface -anual - <nglish R)+N 36343S /pplication -anual - <nglish R)+N 36227S

ro'u(t resentation
9 9 9 9 9 9

Manual

((

.((essories
.((essories easYgen-3000
9 ?Q, 1 ,igital <"pansion 'ard R)+N 4((0-10(1S 9 Terminal :trip Qit > )lug :et R)+N 4523-131(S

(0

lanne' 9e)ote anel

9e)ote anel 9 -3000
9 '/Nopen connected panel to all easYgen-3000 controls 9 )oint-to-point connection 9 :ame look and feel as easYgen-3200 9 Target releaseB /pril 2004

easYgen-3000 controls CANopen RP-3000

(7

Outloo- easYgen-3=00
easYgen-3=00 8=. CT an' D. CT )o'el;
9 -etal housingB no display& *-? via interfaces and ,? 9 :ame functionality as easYgen-3200 9 Target releaseB Danuary 2004

(6

New Features lanne' 9elease

E0ten'e' I,O via e0ternal ter)inals
9 (4 " /nalog ?nputs
- 32 " ?nputs via predefined D1535 engine messages in 10 languages - 17 " ?nputs via '/Nopen terminals

9 ( " /nalog Iutputs 2'/Nopen& scala le& 0-20 m/ or 0-1 0A3 9 17 " ,iscrete ?nputs 2'/Nopen terminals3 additional 32 total 9 17 " ,iscrete Iutputs 2'/Nopen terminals3 additional 32 total 9 17 " /dditional fle"i le limits for alarm and monitoring control 9 :ome terminals ?+I will e mapped to act like a central terminal 2single point connection and message roadcast to every control e.g.B central room temperature& central fuel tank level& gas leakage detection& O.3 9 The D1535 terminals need to e configured y the )' tools of the terminal manufacturers. 9 The '/Nopen terminals can e configured via ToolQit directly
(4

New Features lanne' 9elease

E0ten'e' I,O via e0ternal ter)inals 5 grap%i(al Overview
C.N "us Gui'an(e #evel
<;3000 <;3000

-apped 'entra?+I

'/N V1

'/N V2

C.N "us Engine #evel

:olution with )hoeni" ,igital ?+I <'H D1535 32 " /nalog ?nputs D1535
)hoeni" '/N Ipen

17 " /nalog ?nputs

32 " ,igital ?nputs

32 " ,igital Iutputs

(" /nalog Iutputs

:olution with $$ ,igital ?+I 32 " /nalog ?nputs D1535

)hoeni" '/N Ipen

<'H D1535
(5

17 " /nalog ?nputs

(" /nalog Iutputs

?Q,
4 ,? 4 ,I

?Q,
4 ,? 4 ,I

?Q,
4 ,? 4 ,I

?Q,
4 ,? 4 ,I

New Features lanne' 9elease

Free running I< loops
3 " ?ndependent freely programma le )?, control loops
9 'onfigura le as /nalog Iutputs 20-20 m/3 or 3-step-outputs 21elay Iutputs3 9 )roportional& ?ntegral and ,erivative adMustment 9 )rogramma le for activation+deactivation via @ogics-anager 9 <"ternal and internal set points can e used
- Hsa le for water heat cycle control& dual-fuel control& room temperature control O

Target release B :pring 2004

00

lanne' 9elease easYgen-3D00

easYgen-3200 I,O an' fun(tionalit+ plus$
9 11 " ,iscrete ?nputs 2on oard& freely configura le3 9 11 " ,iscrete Iutputs 2on oard& freely configura le3 9 2 " :inking Iutputs 2on oard& k$h metering3 9 5 " /nalog ?nputs 2on oard& freely configura le 3 9 ( " /nalog Iutputs 2on oard& scala le3 9 1" <thernet port 2load sharing& :'/,/ connection& -od us T')+?)3 9 1elease dateB mid-2004

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Thank you for your attention

Note:
Information contained herein is intended for and appropriate to the purposes of this publication/presentation !ood"ard reser#es the right to update or other"ise re#ise any portion of this publication at any time Technical data and detailed information is a#ailable in !ood"ard product specs Specific reliance should be gi#en only to information contained in purchase order$s%& other contractual document$s%& or information other"ise e'pressly represented in "riting by !ood"ard as correct and accurate for the specific facts&

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