easYgen-3200 Training

Section 2 Hardware and I/O

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American Bureau of Shipping & Affiliated Companies

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Contents
Introduction Power supply Pickup Input MPU FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Auxiliary Excitation D+ Technical Data slide 3 4 5 6 20 22 25 29 31 32

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Introduction
Introduction
Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs

FlexRangeTM
The voltage measuring inputs of the easYgen-3000 permit the user to customize the controller for use with a wide range of voltage potential transformers and system configurations. Each control has two sets of PT inputs (100 Vac and 400 Vac), with configurable ranges.

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

The CT inputs may be configured for any combination of monitoring and protection schemes to provide the highest level of flexibility possible for the user.

FlexInTM
Programming created by Woodward that permits the user to configure the analog inputs of the easYgen-3000 series to work with a wide range of resistive and/or current (mA) senders.

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Power supply
Introduction

Power Supply
MPU input FlexRangeTM Discrete Inputs Discrete Outputs

12/24 Vdc (8 to 40 Vdc) power supply able to withstand power dropouts up to 10ms Recommend installing a slow blow fuse on the power input,
e.g. NEOZED D01 6A or miniature circuit breaker 6A / Type C

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

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Pickup Input MPU

Introduction Power Supply

The MPU input (Magnetic Pickup Unit) measures the engine speed by counting the teeth of the flywheel. The number of teeth is adjustable Switching or inductive senders may be used

MPU input
FlexRangeTM Discrete Inputs Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

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Flex Range
Introduction Power Supply MPU input

FlexRangeTM
Discrete Inputs Discrete Outputs

Measuring True RMS measurement of the generator, mains and busbar voltage measuring inputs - Rated 100 Vac (max. 150 Vac) and - Rated 400 Vac (max. 600 Vac) Generator Mains Busbar

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

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Flex Range - 3Ph4W

3Ph4W (3phase, 4wire)
Introduction Power Supply MPU input

1- or 3-phase voltage measurement possible

FlexRangeTM
Discrete Inputs Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

- Generator voltage measurement

- Mains voltage measurement Phase Phase

3PH4W 3PH4W

- Busbar 1PH2W voltage measurement

L1 - L2 or L1 - N Phase Neutral

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Flex Range - 3Ph4W

3Ph4W (3phase, 4wire)
Introduction

L1 L2 L3 N
Power Supply MPU input

FlexRangeTM
Discrete Inputs Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

G
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Flex Range - 3Ph4W

3Ph4W (3phase, 4wire)
Introduction Power Supply MPU input

1- or 3-phase current measurement possible

FlexRangeTM
Discrete Inputs Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

- Generator current measuring

L1 L2 L3 or L1 or L2 or L3

- Mains current measuring

L1 or L2 or L3

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Flex Range - 3Ph4W

3Ph4W (3phase, 4wire)
Introduction Power Supply MPU input

Measured values in the display

FlexRangeTM
Discrete Inputs Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

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Flex Range - 3Ph3W

3Ph3W (3phase, 3wire)
Introduction Power Supply MPU input

1- or 3-phase voltage measurement possible

FlexRangeTM
Discrete Inputs Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

- Generator voltage measurement

- Mains voltage measurement Phase Phase

3PH3W 3PH3W L1 L2

- Busbar 1PH2W voltage measurement

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Flex Range - 3Ph3W

3Ph3W (3phase, 3wire)
Introduction

L1 L2 L3
Power Supply MPU input

FlexRangeTM
Discrete Inputs Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

G
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Flex Range - 3Ph3W

3Ph3W (3phase, 3wire)
Introduction Power Supply MPU input

1- or 3-phase current measurement possible

FlexRangeTM
Discrete Inputs Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

- Generator current measuring

L1 L2 L3 or L1 or L3

- Mains current measuring

L1 or L3

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Flex Range - 3Ph3W

3Ph3W (3phase, 3wire)
Introduction Power Supply MPU input

Measured values in the display

FlexRangeTM
Discrete Inputs Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

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Flex Range - 1Ph3W

1Ph3W (1phase, 3wire)
Introduction Power Supply MPU input

only 2-phase voltage measurement possible

FlexRangeTM
Discrete Inputs Discrete Outputs

jumper

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

- Generator voltage measurement

- Mains voltage measurement Phase Neutral

1PH3W 1PH3W

- Busbar 1PH2W voltage measurement

L1 - N

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Flex Range - 1Ph3W

1Ph3W (1phase, 3wire)
Introduction Power Supply MPU input

only 1- or 2-phase current measurement possible

FlexRangeTM
Discrete Inputs Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

- Generator current measuring

L1 L3 or L1 or L3

- Mains current measuring

L1 or L3

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Flex Range - 1Ph3W

1Ph3W (1phase, 3wire)
Introduction Power Supply MPU input

Measured values in the display

FlexRangeTM
Discrete Inputs Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

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Flex Range - 1Ph2W

1Ph2W (1phase, 2wire)
Introduction Power Supply MPU input

only 1-phase voltage measurement possible

FlexRangeTM
Discrete Inputs Discrete Outputs

jumper

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

- Generator voltage measurement

- Mains voltage measurement Phase Neutral

1PH2W 1PH2W

- Busbar 1PH2W voltage measurement

L1 - N

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Flex Range - 1Ph2W

1Ph2W (1phase, 2wire)
Introduction Power Supply MPU input

only 1-phase current measurement possible

FlexRangeTM
Discrete Inputs Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

- Generator current measuring

L1

- Mains current measuring

L1

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Flex Range - Ground current

Parameter: Mains current input = Ground current
Introduction Power Supply MPU input

Selectable: - Mains current - Ground current

FlexRangeTM
Discrete Inputs Discrete Outputs

- Off

Examples

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

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Discrete Inputs
Introduction Power Supply MPU input FlexRangeTM

Discrete I/O
12 discrete inputs (alarm and control) Expansion with external boards

Discrete Inputs
Discrete Outputs

- 2x Woodward (IKD) or - 1x Phoenix

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

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Discrete Inputs
Introduction Power Supply

Common for DI 1 12 May use either + or polarity DI is energized if voltage is measured between the input terminal and terminal 66 1 Emergency Stop

MPU input

2 Start in Auto
FlexRangeTM

3 Low oil pressure 4 Coolant temp. 5 Ext. acknowledge 6 Release MCB

Discrete Inputs
Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

7 Reply MCB is open

8 Reply GCB is open 9 Discrete input 10 Discrete input 11 Discrete input

12 Discrete input
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Preconfigured for:

Alarm

Control

N.C. normally closed

Discrete Outputs
Max 250 V AC/DC

Discrete outputs 1 through 5

Introduction

Max 2 A each contact

Power Supply MPU input FlexRangeTM Discrete Inputs

Device ok Horn

Discrete Outputs
FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

Crank Fuel valve

Preglow

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Discrete Outputs
Max 250 V AC/DC

Discrete outputs 6 through 9

Introduction Power Supply MPU input FlexRangeTM Discrete Inputs

Max 2 A each contact

GCB close

Discrete Outputs
FlexInTM

GCB open
Analog Outputs Aux Excitation D+ Technical Data

MCB close

MCB open
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Discrete Outputs
Discrete outputs 10 through 12
Introduction Power Supply MPU input

Lube pump Warning signal

FlexRangeTM Discrete Inputs

Shutdown signal

Discrete Outputs
FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

Max 2 A each contact

Max 250 V AC/DC

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FlexInTM
Analog inputs
Introduction Power Supply

3 analog inputs
-

programmable as 0 to 500 Ohm or 0/4 to 20 mA

MPU input FlexRangeTM Discrete Inputs Discrete Outputs

VDO / resistive input (0 to 500 Ohm) 1- or 2-pole sender

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

0 to 5 bar (0 to 75.5 psi) 0 to 10 bar (0 to 145 psi) 40 to 120 C (104 to 248 F) 50 to 150 C (122 to 302 F) Linear 2-point, adjustable min/max value User defined 9-point curve

0/4 to 20 mA (freely configurable) 26 Proprietary Information

Linear 2-point, adjustable min/max value User defined 9-point curve

FlexInTM
Wiring single- and two-pole senders
Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

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FlexInTM
Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs

Battery voltage with bar graph

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

Bar graph disappears if input is switched OFF

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FlexInTM
Introduction

Actual measured value

Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs

Numeric and graphical Text for input description is configurable Bar graph min / max value

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

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Analog Outputs
Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs

Two analog outputs

+/- 20mA or
+/- 10V or PWM (500 Hz)
+/-10V +/-20mA

FlexInTM

Output signals
speed bias (governor)

Analog Outputs
Aux Excitation D+ Technical Data

voltage bias (AVR)

measured values (power, power factor )
PWM

jumper

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Analog Outputs
Signal Options:
Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs

11/12 bit resolution =

102,4 steps / mA or 204.8 steps / V

OFF User defined (maximum +/- 20mA and +/- 10V) 0-10mA / 0-5V 0-20mA / 0-10V 4-20mA 0.5-4.5V

10-0mA / 5-0V
20-0mA / 10-0V 20-4mA 4.5-0.5V +/-1 V +/- 2.5 +/- 3V +/-10mA / +/-5V +/-20mA +/-10V Resolution 11/12 bit

FlexInTM

Analog Outputs
Aux Excitation D+ Technical Data

Actual output signal % in relation to the configured range

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Auxiliary Excitation D+
Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs

The D+ is an input and an output Provides an auxiliary excitation voltage during the cranking of the engine Measures the D+ voltage after startup of the engine

FlexInTM
Analog Outputs

Aux Excitation D+
Technical Data

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Technical Data
Technical specifications can be found in the Installation manual
Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+

Technical Data

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Technical Data
Technical specifications can be found in the Installation manual
Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+

Technical Data

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Technical Data
Technical specifications can be found in the Installation manual
Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+

Technical Data

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Technical Data
Technical specifications can be found in the Installation manual
Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs

FlexInTM
Analog Outputs Aux Excitation D+

Technical Data

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End of this presentation

Other sections are :
1 Overview 6 LogicsManager 7 Analog Manager 8 Controller 9 Synchronization and breaker 10 Application 11 Sequencing

2 Hardware and I/O

3 Operational Modes 4 Configuration and ToolKit 5 Communication

Thank you for your attention

Note:
Information contained herein is intended for and appropriate to the purposes of this publication/presentation. Woodward reserves the right to update or otherwise revise any portion of this publication at any time. Technical data and detailed information is available in Woodward product specs. Specific reliance should be given only to information contained in purchase order(s), other contractual document(s), or information otherwise expressly represented in writing by Woodward as correct and accurate for the specific facts, circumstances and applications.

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