AUTOMATIC TEMPERATURE CONTROL OF FURNACE

INTRODUCTION

INTRODUCTION
In Industry & mills, the fuel which is feeded to the furnace is controlled manually. So there is loss of fuel energy and the extra fuel generated is wasted. It may be controlled by controlling the feeder or belt. The solution to this problem is AUTOMATIC TEMPRATURE CONTROL OF FUNACE. It is very useful to managing and controlling of the temperature of furnace.

AIM OF THE PROJECT

The main aim of this project is save the fuel which is feeded to the furnace. This is main done by the controlling the temperature of furnace. By analyzing the temperature, our system controls the feeding system. Here we use a temperature sensor which can sense the temperature of the furnace ,on sensing temperature it will forward the measured temperature to the microcontroller which control the entire operation of controlling temperature.

Hardware requirements: PIC Microcontroller 16F72 LM7805 Regulator Power Supply Resistors Capacitors Transistors Connectors Function numeric display(FND) Light emitting diode(LED) Temperature sensor RELAY

WORKING OF THE PROJECT

Here we have used a temperature sensor which will sense the temperature of the boiler, on sensing temperature it will forward the measured temperature to the microcontroller which control the entire operation of controlling temperature. Controller used here is a PIC controller which has inbuilt ADC using the ADC function the received signal is processed. The microcontroller compares the sensed temperature with the reference temperature which is either maximum or minimum temperature of the furnace and thus controls it. If the temperature of furnace increases the maximum limit, the furnace is automatically OFF by relay. If the temperature is less then the minimum limit then the furnace is automatically ON. Thus the fuel has been saved.

BLOCK DIAGRAM

POWER SUPPLY

MICROCONTROLLER SECTION

DISPLAY FNDs

CONTROLLING OF TEMPERATURE FEEDING

TEMP. SENSING OF DEVICE

CIRCUIT DIAGRAM

D2 U1 LM7805H 1N4007 J1 1 2 3 RLMT 03(M) 1N4007 D5 1N4007 D4 D3 C12 C EL10 1000M/35V 12V 1 3 C4 C EL5 10M/63V +5V C1 C CER 104PF

1N4007

VCC J2 1 2 3 4 RLMT 04(M) R16 R 1% 1M D6 1N4007 R18 R 1% 22K RA0 R 1% 100K C5 C EL5 10M/63V C6 C EL5 10M/63V C7 C CER 0M1 RA0 VCC R39 R 4K7 C2 C CER 22PF C3 4MHz Y1 XTALH 9 10 C CER 22PF 11 12 13 14 OSCI OSCO RC0 RC1 RC2 RC3 PIC16F72 RC4 RC7 RC6 RC5 RC4 18 17 16 RC4 15 R 1K5 R37 R 2K2

R17

R2 R 1K

U2 1 2 3 4 5 6 7 /MCLR RA0/AN0 RA1/AN1 RA2/AN2 RA3/AN3/VREF RA4/T0CK1 RA5/AN4/SS RB7 RB6 RB5 RB4 RB3 RB2 RB1 INT/RB0 28 27 26 25 24 23 22 21 J3 VCC 12V 1 2 RLMT 02(M) R38 Q8 BD139

VCC R1 R 470E D1 VSS GND LED VCC WWW.TECHNOWAVE.CO.IN Title METER Size B Date: Document Number PCB METER Thursday , December 02, 2010 Sheet 1 of 1 Rev 1.0 VS +5V

MICROCONTROLLER
(PIC16F72) The basic criteria for choosing a microcontroller suitable for the application are: 1) The first and foremost criterion is that it must meet the task at hand efficiently and cost effectively. In analyzing the needs of a microcontroller-based project, it is seen whether an 8- bit, 16-bit or 32-bit microcontroller can best handle the computing needs of the task most effectively. Among the other considerations in this category are: 2) The second criterion in choosing a microcontroller is how easy it is to develop products around it. Key considerations include the availability of an assembler, debugger, compiler, technical support. 3) The third criterion in choosing a microcontroller is its ready availability in needed quantities both now and in the future.

PROGRAMMING
#DEFINE PIC16F72.MC MAIN MAINLOOP GOTO MAINLOOP INTR_AD NOP MOVF ADRES,W MOV FND,ADRES MOVWF TEMPERATURE L_CJNL TEMPERATURE,.60,D6 BSF PORTC,4 D6 L_CJNG TEMPERATURE,.65,D4 BCF PORTC,4 GOTO D3 D4 D3 RETURN

CONCLUSION

We Have Successfully Completed The Project Of furnace Controller . Through this Project We Conclude That The Temperature Of The furnace Can Control Automatically Using Temperature Sensor And Microcontroller. Microcontroller Successfully Control The Feeding Of Fuel For furnace And Thus Save Fuel As Well As Control Its Temperature