Bulletin 193/592 Model EC5 E3 Plus Electronic Overload Relay with Voltage Protection and Energy Monitoring

Customer Presentation

Copyright 2009 Rockwell Automation, Inc. All rights reserved.

E3 Plus with Voltage Protection & Energy Monitoring

The E3 Plus Electronic Overload Relay with Voltage Protection and Energy Monitoring provides you with enhanced motor protection and motor energy consumption information
Enhanced Protection Current Protection Voltage Protection Power Protection Advanced Diagnostics Voltage Metering Energy Metering Additional Features Trip History Warning History Snapshot Record 6 Digital Inputs E3 Status Object (Object Class 0x375)
Copyright 2009 Rockwell Automation, Inc. All rights reserved. 2

E3 Plus with Voltage Protection & Energy Monitoring

Enhanced Protection Current Protection Voltage Protection Power Protection Advanced Diagnostics Voltage Metering Energy Metering Additional Features Trip History Warning History Snapshot Record 6 Digital Inputs E3 Status Object (Object Class 0x375)

Copyright 2009 Rockwell Automation, Inc. All rights reserved.

Current Protection
The E3 Plus with Voltage Protection and Energy Monitoring helps protect your electric motor investment by preventing damage from the following events:
Thermal Overload Phase Loss Jam Warning Stall Under Load Current Unbalance Ground Fault Current Ground Fault Current Filtering for High Resistance Ground Systems

Copyright 2009 Rockwell Automation, Inc. All rights reserved.

Thermal Overload
The E3 Plus Model EC5 helps protect your electric motor from consuming more electric current than its nameplate rating which can be caused by:
Excessive load Incorrectly sized motor Low incoming voltage Damaged equipment

The trip class of the motor is selectable between 5 and 30

Trip class represents the maximum trip time in seconds when the motor consumes 720% of the Full Load Amperes (FLA) rating of the electric motor

%Thermal Capacity Utilization (%TCU) can be monitored to continuously view the thermal status of the electric motor

Copyright 2009 Rockwell Automation, Inc. All rights reserved.

Phase Loss
The E3 Plus Model EC5 helps protect your electric motor when one phase of power is lost causing the remaining phases to consume more electric current Phase loss is typically caused by:
Blown fuse Loose wire Damaged contactor contacts

Phase loss is a leading cause of motor failure!

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Jam, Stall, & Underload

The E3 Plus Model EC5 helps provide these protection functions to ensure the safe operation of your electric motor or machine:
Jam protection Prevents an electric motor from running when a sudden rise in electrical current consumption occurs during its normal running operation Stall protection Prevents an electric motor from running when an extended amount of electrical current is consumed during its starting sequence Underload protection Disables an electric motor when a sudden drop in electrical current occurs indicating a possible mechanical malfunction
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Current Imbalance
The E3 Plus Model EC5 can help protect against the unequal consumption of electrical current on each of the three phases for your electric motor Current imbalance protection can be used to prevent electric motor damage from:
Imbalance in the voltage supply Unequal motor winding impedance Long and varying cable lengths

Copyright 2009 Rockwell Automation, Inc. All rights reserved.

Ground Fault
The E3 Plus Model EC5 has the capability to monitor for short circuits or current leakage to ground and provide equipment level protection (20mA 5A) Low levels of ground fault current can rise very quickly causing damage to the electric motor if not caught early The E3 Plus Model EC5 can monitor ground fault current for:
Solidly grounded systems High resistance grounded systems

Ground Fault Current Filtering option for High Resistance Ground Systems to prevent nuisance trips

It is important to catch ground faults at the leakage stage!

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Available External Ground Fault Current Transformers

Catalog Number
193-CBCT1 193-CBCT2 193-CBCT3 193-CBCT4

Inner Diameter
20 mm 40 mm 65 mm 85 mm

Max Wire Size

(1) #8 Awg (1) #2 Awg (1) 250MCM (2) 350 MCM

3-Phase Current Rating

45A 90A 180A 420A

NEMA Contactor
Size 001 Size 003 Size 4 Size 5

IEC Contactor
C9C37 C9C85 D180 D420

Copyright 2009 Rockwell Automation, Inc. All rights reserved.

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E3 Plus with Voltage Protection & Energy Monitoring

Enhanced Protection Current Protection Voltage Protection Power Protection Advanced Diagnostics Voltage Metering Energy Metering Additional Features Trip History Warning History Snapshot Record 6 Digital Inputs E3 Status Object (Object Class 0x375)

Copyright 2009 Rockwell Automation, Inc. All rights reserved.

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Voltage Protection
The E3 Plus with Voltage Protection and Energy Monitoring helps you to protect against the following voltage issues:
Under Voltage Over Voltage Phase Failure Voltage Unbalance Phase Rotation Mismatch Under Frequency Over Frequency

Protection on the Line Side of the Contactor

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Supported Voltage Systems

The E3 Plus Model EC5 can be used on the following voltage systems:
Catalog Number 193-EC5ZZ
Delta without Potential Transformers Delta with Potential Transformers Wye with or without Potential Transformers Open Delta with Potential Transformers Single Phase with or without Potential Transformers

All Other Catalog Numbers

Delta without Potential Transformers Wye with or without Potential Transformers Single Phase with or without Potential Transformers

Supports direct connections up to 600 VAC (690 VAC IEC)

Copyright 2009 Rockwell Automation, Inc. All rights reserved.

13

E3 Plus with Voltage Protection & Energy Monitoring

Enhanced Protection Current Protection Voltage Protection Power Protection Advanced Diagnostics Voltage Metering Energy Metering Additional Features Trip History Warning History Snapshot Record 6 Digital Inputs E3 Status Object (Object Class 0x375)

Copyright 2009 Rockwell Automation, Inc. All rights reserved.

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Power Protection
To address power quality issues that could occur due to a specific application, the E3 Plus Electronic Overload Relay with Voltage Protection and Energy Monitoring also provides you with the following power based protection :
Real Power (kW) Reactive Power (kVAR) Apparent Power (kVA) Power Factor (PF) Leading Lagging

Copyright 2009 Rockwell Automation, Inc. All rights reserved.

15

E3 Plus with Voltage Protection & Energy Monitoring

Enhanced Protection Current Protection Voltage Protection Power Protection Advanced Diagnostics Voltage Metering Energy Metering Additional Features Trip History Warning History Snapshot Record 6 Digital Inputs E3 Status Object (Object Class 0x375)

Copyright 2009 Rockwell Automation, Inc. All rights reserved.

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Advanced Diagnostics
The E3 Plus Electronic Overload Relay not only helps protect your electric motor investment, but it can proactively assist in maintaining the electric motor by limiting:
Number of starts Operating hours

The E3 Plus Electronic Overload Relay can also help provide diagnostic and metering information to help you understand the consumption patterns for the motor or process by providing:
RMS current Percentage of full load current (%FLA) Current imbalance Thermal Capacity Utilization (%TCU) Trip log Warning log

Copyright 2009 Rockwell Automation, Inc. All rights reserved.

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Energy Diagnostics
To address energy usage concerns, the E3 Plus Electronic Overload Relay with Voltage Protection and Energy Monitoring provides you with the following energy diagnostic information:
Real Energy (kWh) Reactive Energy (kVARh) Apparent Energy (kVAh) kW Demand kVAR Demand kVA Demand

Copyright 2009 Rockwell Automation, Inc. All rights reserved.

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Energy Diagnostics
The E3 Plus Model EC5 can be included in your energy management system
Helps identify which motors contribute to the monthly peak demand and power factor line items on a utility bill Helps to verify energy reduction initiatives

Monitoring consumption patterns and adjusting manufacturing procedures helps to use electricity more efficiently!
Copyright 2009 Rockwell Automation, Inc. All rights reserved. 19

E3 Plus with Voltage Protection & Energy Monitoring

Enhanced Protection Current Protection Voltage Protection Power Protection Advanced Diagnostics Voltage Metering Energy Metering Additional Features Trip History Warning History Snapshot Record 6 Digital Inputs E3 Status Object (Object Class 0x375)

Copyright 2009 Rockwell Automation, Inc. All rights reserved.

20

Historical Logs
The E3 Plus Model EC5 internally records the last five trips and last five warnings
Trip History - Selectively record trip events Warning History - Selectively record
warning events

Snapshot Record Records 12 real-time

parameters at the time of the trip event

Your maintenance personnel can use the historical logs to minimize down time during an unplanned event

Trip History Warning History Snapshot Record

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Inputs & Outputs

The E3 Plus Model EC5 offers direct control capabilities by offering discreet inputs and outputs in addition to the overload trip relay
6 Inputs 2 Outputs

The E3 Plus Model EC5 also provides discreet outputs that can be used for:
Remotely starting a motor Indicating a fault or warning Two speed motor control Logical discreet control

DeviceLogix enabled
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New E3 Status Object

The new E3 Status Object (Object Class 0x375) provides a more efficient means to read data from an E3 Plus Electronic Overload Relay

Copyright 2009 Rockwell Automation, Inc. All rights reserved.

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DeviceNet Configuration Terminal

The DeviceNet Configuration Terminal (Cat. No. 193-DNCT) is an optional device that provides users the capability to configure and view data for any DeviceNet component including the E3 Plus Electronic Overload Relays You can perform these functions locally on a DeviceNet network:
Parameter monitoring Parameter editing Storage of device configuration data Network who Display network diagnostics Editing DeviceLogix programs Trend parameters
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Copyright 2009 Rockwell Automation, Inc. All rights reserved.

E3 Plus Model EC5 Catalog Number Scheme

193/592-EC1 193/592-EC2 193/592-EC3 193-EC4 193/592-EC5

Inputs Outputs 2 1 4 2 4 2 4 2 6 2

PTC

Ground Fault Internal 15A External 20mA5A * External 20mA5A * External 20mA5A *

Dlogix

HT

Voltage

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E3 Plus Accessories

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E3 Plus Model EC5 Renewal Parts

E3 Plus Replacement Overload Relay

193-NREC5ZZ

E3 Plus Replacement Voltage input Module

193-NVEC5VIM

E3 Plus Replacement Connectors

193-NCEC5CNT

Copyright 2009 Rockwell Automation, Inc. All rights reserved.

27

E3 Plus with Voltage Protection & Energy Monitoring

The E3 Plus Electronic Overload Relay with Voltage Protection and Energy Monitoring provides your with enhanced motor protection and motor energy consumption information
Enhanced Protection Current Protection Voltage Protection Power Protection Advanced Diagnostics Voltage Metering Energy Metering Additional Features Trip History Warning History Snapshot Record 6 Digital Inputs E3 Status Object (Object Class 0x375)
Copyright 2009 Rockwell Automation, Inc. All rights reserved. 28

Bulletin 193/592 Model EC5 E3 Plus Electronic Overload Relay with Voltage Protection and Energy Monitoring

Copyright 2009 Rockwell Automation, Inc. All rights reserved.