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Introduction to Materials
Materials are used to make or build objects.
During the past 200 years there has been an enormous increase in the range of materials available to us. It is therefore important that the correct materials be used for a particular use.
In Selecting the best material you need to look at 4 things: Physical properties, Cost and Time, Shaping and Forming and Availability.
Tensile Strength
Compressive Strength Shear Strength Stiffness Toughness Malleable Corrosive
Appearance
Weight Conductivity
S E L E C T I O N
2 WHAT COST? The materials The extras (fittings etc) 3 SHAPING & FORMING Cutting out Moulding Casting Joining 4 AVAILABILITY Are they easy to obtain including fittings.
Properties of Materials Each material has many properties. It is incorrect, for example to describe a material as just strong or weak as for example concrete is strong in compression but weak in tension. Hardness Toughness Strength
Brittleness Malleability Ductility
Elasticity
Density
Plasticity
Fatigue
Conductivity
Stiffness
Strength The ability of a material to withstand forces of tension, compression and torsion
Tensile Strength the ability to withstand pulling forces or Tension forces
Brittleness A material that is easily fractured by impact is said to be brittle e.g. Glass
The same as the toughness test however those materials that fracture easily are said to be brittle.
Malleability A material that can be rolled or hammered into shape without rupture.
As ring rises the side of Coke can is thinned out
Ductility A material that can be pulled or stretched into a thin wire or thread.
Elasticity The ability of a material to return to its original shape after deformation.
Conductivity The ability of a material to allow Heat or electricity to flow through it.
Density Is the mass of 1 cubic centimetre (cm3) of a substance. (Mass per unit Volume)
Q. Which is heavier a tonne of feathers or a tonne of lead?
Fatigue Occurs when materials have become overworked and fracture or fail.
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Metals
There are two types of metals
Ferrous Non- Ferrous
Ferrous Metals
All the metals in this group contain Iron. They include wrought iron, mild steel and cast steel. Ferrous metals rust easily when exposed to the atmosphere and are magnetic. Plain Carbon Steels
Alloy Steels
Plain Carbon Steels These steels are a series of iron and carbon alloys with carbon content varying between 0.05% and 1.4%
Dead mild Steel Low carbon content 0.05-0.15%. Ductile and easily formed
Bright mild and Black mild, Bright mild used in benchwork Black mild used for forging Ductile, easily cut, machined and welded, cannot be hardened or tempered Uses: General engineering work, girders, plates for ship building, gates.
Medium Carbon Steel carbon content 0.30-0.60%. Greater strength than mid steel but not as ductile or malleable. Uses: Axles, rail tracks,spades wire ropes..
Uses: Cutting tools (chisels, saws, files) dies punches springs hammers..
Tinplate Tinplate is produced by coating thin sheets of steel containing 0.1% carbon with Tin. The process of coating the steel is called Electro-plating. Uses: for food containers. It is also used as containers for many other products such as paint, lubricants etc.
The coating is usually achieved by dipping the steel article in a bath of molten zinc. Uses: for roof sheeting, gates, water tanks, dust bins and other outdoor articles.
Alloy Steels These steels are produced from adding elements such as chromium, tungsten, nickel and manganese to steel.