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Workshop Objectives
Provide a brief overview of strategic sourcing and the Federal Strategic Sourcing Initiative (FSSI) Provide a comprehensive definition of Total Cost of Operations (TCO) Explain the key elements of TCO Clarify the difference between cost elements and cost drivers Present illustrative examples of acquisition decisions based on TCO analysis Share the benefits that can be achieved by incorporating TCO analysis into the procurement process
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Prelude
What is TCO? Total Cost of Ownership The total cost of owning and operating an asset over its expected period of use, i.e., lifecycle cost. Also includes costs to acquire and dispose of the asset Total Cost of Operations Similar to Total Cost of Ownership, but recognizes that certain assets might be leased or provided as part of a contracted operation. Provides a useful cost framework to evaluate:
Policy options Business process alternatives Investment alternatives, e.g., in-house vs contract; own vs lease Acquisition alternatives, e.g., vendor vs vendor; contracting options
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The Federal Strategic Sourcing Initiative is an OMB-initiated program that was established in November of 2005
2005 OMB Mandate
An OMB memo issued May 2005 required agencies to identify no fewer than three commodities to be purchased through strategic sourcing by October 2005 (excluding software purchased through SmartBUY). The memo stated that: Agencies needed to leverage spending to the maximum extent possible Sound business decisions needed to drive spending
More than 60 Federal agencies, boards and commissions actively participate in the FSSI Use of FSSI vehicles is non-mandatory, but agencies are encouraged to look at FSSI solutions first
Currently, three FSSI vehicles exist with GSA serving as the Executive Agent: Express and Ground Domestic Delivery Services GSA Schedule 48 BPA Office Supplies GSA Schedule 75 BPAs Wireless Telecommunications Expense Management (TEM) Services IDIQ, multiple award contract
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Strategic sourcing is a process that strives to optimize an organizations supply base while reducing Total Cost of Operations and improving mission delivery
Strategic sourcing is the collaborative and structured process of critically analyzing an organizations spending and using this information to make business decisions about acquiring commodities and services more effectively and efficiently
http://www.whitehouse.gov/omb/procurement/comp_src/implementing_strategic_sourcing.pdf
A group of senior Federal executives participating in the 2006 Public Sector Strategic Sourcing Roundtable defined strategic sourcing in the federal government as:
A Systematic Process for analyzing and developing optimal strategies for buying goods and services
A Data Driven Process that relies on fact-based analysis for decision making rather than hunches
A Holistic Process that addresses customer needs, market conditions, organizational goals and objectives, and other environmental factors Based on Market Intelligence and takes into account small business capabilities Inclusive of Customer Requirements A Cross-Functional Approach that incorporates the perspectives and expertise of acquisition specialists as well as end users About Supporting an Organizations Mission through procured goods and services About Developing Organization-wide Strategies
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The benefits of strategic sourcing and drivers of TCO are numerous and go far beyond simple reductions in unit costs
DRIVERS OF TCO
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One of the primary goals of strategic sourcing is the reduction of Total Cost of Operations
Total Cost of Operations (TCO) is a comprehensive, full cost accounting estimate designed to help consumers and commodity managers assess costs TCO consists of costs incurred throughout the life cycle of a service or commodity, including acquisition, deployment, operation, support and retirement TCO identifies costs which are made up of two major components - direct and indirect: Direct costs traditionally are made up of labor and capital costs
Indirect costs are more of the soft costs associated with an acquisition and tend to be more difficult to measure and rationalize
Understanding TCO broadens our baseline understanding of spend and identifies sourcing opportunities beyond purchase price
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TCO of a commodity goes beyond purchase price, it also includes acquisition costs, lifecycle costs, end of life costs and other
ILLUSTRATION TOTAL COST OF OPERATIONS (TCO) ELEMENTS (Conceptual Example)
Management Costs Disposal/ Closeout Costs Disposal / Closeout Costs Management Costs
Costs to Buyer $
Operation Costs
Bid & Award Costs Contract Management Costs
Purchase Price
Lifecycle Costs
For some commodities, cost elements beyond purchase price may be significant, at times equaling or exceeding initial purchase cost over the commodity lifecycle
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NOTES
Many buyers will focus on achieving a competitive purchase price and will overlook opportunities to improve other cost elements For some commodities, purchase price is not the largest cost element Therefore, it is important to consider all cost elements, including (but not limited to): Internal procurement, contract management and billing/invoicing processes Internal management of the commodity Operational costs (cost of use, spare parts, maintenance, etc.) Disposal costs
Lifecycle Costs 60
40
Purchase Price
20
Purchase Price
Example A Refrigerator
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Key Elements of Total Cost Analysis: Understanding Cost Elements vs. Cost Drivers
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Understanding the total cost of a commodity involves the identification of cost elements and cost drivers
Examples
Transportation costs Purchasing administration costs Inventory costs Supplier certification costs Distance shipped Number of suppliers Number of purchase orders Number of different SKUs
COST ELEMENTS
Components of total cost of operations (TCO) buckets of cost that can be quantified
COST DRIVERS
Factors or activities that can be changed and have an impact on the magnitude of the cost element
Cost drivers can at times be significant sources of savings for some commodities Drivers of cost within suppliers operations can be very important for commodities where unit price is still likely to be the largest component of our total cost
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When identifying the various cost elements of TCO, it is also important to consider the percentage of TCO that is comprised of each the costs elements
For a common piece of office equipment - a network printer there are multiple TCO components that should be considered when conducting an acquisition. What percentage of the total cost do each of these components make up? NETWORK PRINTER COST COMPONENTS
TCO Element
Description Hardware includes the actual price paid for the product Operations and Maintenance costs include maintenance, repair, help desk, asset management, upgrades, licensing, etc. Consumables (e.g. paper, ink, toner, cartridge) are a significant part of the office imaging cost
Estimated % of TCO
Purchase Price & Acquisition Process Costs - Device Lifecycle Costs Operations and Maintenance Costs Lifecycle CostsConsumables
5%* 50%*
45%*
Source: Prudential Equity Group Research, Oct 2006; Lexmark International; Censeo Analysis * Percentages referenced above are based on an industry report from Lexmark International; this break out will not be true in all scenarios End of Lifecycle Costs are also components that impact the TCO of a network printer, but the estimated percentage was not provided in the referenced industry report
The percentage break out of TCO components does not always align with initial assumptions and can impact the results of a total cost analysis
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As demonstrated in the previous example, consumables, maintenance & IT support, and equipment costs are the key cost elements of desktop printers
RELEVANT TOTAL COST COMPONENTS
Purchase Price: Hardware: Annual depreciation cost of printers Acquisition Process Costs: Acquisition: Estimated acquisition costs associated with requirements validation & contracting purchasing activity Lifecycle Costs: Operations & Maintenance:
IT Support: Cost estimate of in-house IT help desk support provided to local and network printers User Support: Cost estimate of work effort associated with toner and paper replenishment performed by users Property Mgmt: Estimated property management personnel costs associated with managing printers
Consumables:
Purchase Price Lifecycle & Acquisition Costs Process Costs - Operations & Device Maintenance Lifecycle Total Cost Costs of Consumables Operations
Paper and toner costs Power: Estimated power costs associated with devices
Source: Prudential Equity Group Research, Oct 2006; Lexmark International; Censeo Analysis * Percentages referenced above are based on an industry report from Lexmark International; this break out will not be true in all scenarios End of Lifecycle Costs are also components that impact the TCO of a network printer, but the estimated percentage was not provided in the referenced industry report
Understanding internal costs related to purchasing and managing a commodity is important in identifying savings opportunities
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Key Elements of Total Cost Analysis: Conducting A Complete TCO Evaluation In The Workplace
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With most acquisitions, unit price is often the only cost component considered
Device B
B&W Printer medium size
Device C
B&W Printer medium size
100
100
100
$1,031.00
$783.75
$725.20 $725.20
But to truly obtain best value, it is critical to evaluate all TCO cost components before completing an acquisition
NETWORK PRINTER COST COMPONENTS Device A
Device Usage* Volume Product Support
Purchase Price Acquisition Process Costs Device Procurement
B&W Printer medium size 4,000 pg/month 100 4-Yr Extended Warranty $1,031.00 (34% of total cost) $150.00 (5% of total cost) $1,425.67 (47% of total cost) $408.00 (13% of total cost) $50.00 (2% of total cost)
Device B
B&W Printer medium size 4,000 pg/month 100 4-Yr Onsite Warranty $783.75 (28% of total cost) $150.00 (5% of total cost) $1,282.50 (46% of total cost) $538.20 (19% of total cost) $50.00 (2% of total cost)
Device C
B&W Printer medium size 4,000 pg/month 100 4 Yrs Onsite Product Support $725.20 (19% of total cost) $150.00 (4% of total cost) $2,811.60 (72% of total cost) $144.00 (4% of total cost) $50.00 (1% of total cost)
$3,064.67
$2,804.45 $2,604.45
$3,880.80
* Usage estimates are based on avg # users per device (8), typical # of pages per user (500) resulting in the estimated total # of monthly pages (4,000). Projected Consumables Costs assume utilization of high-yield cartridges where available. Source: Censeo analysis
A complete analysis of TCO indicates that Device B truly is the best value solution
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Key Elements of Total Cost Analysis: Conducting A Complete TCO Evaluation In Daily Life
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Price: $40,058
(cost is 53 cents per mile to drive)**
Price: $35,658
(cost is 48 cents per mile to drive)**
*End of Life Costs are not included in this example **Cost of ownership is assumed over a five year period and 15,000 miles a year Source: http://www.edmunds.com/advice/buying/articles/59897/article.html
TCO analysis indicates that the cheaper car to buy is actually the more expensive car to own and operate
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When selecting a means of transportation, it is important to understand how different cost drivers can influence the TCO
Commuting to work is a daily activity for most individuals. In nearly all instances, there are a number of expenses incurred with a daily commute. These expenses will vary based on method of transportation, distance traveled, number of options available, etc. These expenses may also drive us to choose one method of transportation over another. For this exercise, assume that there are only two commuting options available, to drive or to utilize public transportation. Based on the out of pocket expense incurred on a daily basis, lets calculate the cost of a daily commute:
Based on an initial assessment, there are multiple cost components that should be considered for both methods of transportation
In our assessment of the daily cost of commuting, it is important to remember that all costs may not be apparently obvious
In our calculations of the cost of a daily commute, have we considered all costs?
Estimated Daily Cost of Commuting Method of Transportation Drive Parking Fare $10 $0 $5 (each direction) $5.68 $1.69 $5.50 Public Transportation $5 $3.50 (each direction) $3 (each direction) $5.11 $1.69 $4.95
NOTES
There are a number of additional cost drivers that were not immediately apparent in this example
Cost Components
Gas Car Insurance Depreciation of the car Maintenance and repair of the car
These additional costs can have a significant impact on total cost, and only by assessing all drivers can one truly understand the total cost and make an informed decision between the two alternatives
Time is another cost element that was not considered. Time can be assessed as an opportunity cost. Because of limited contracting resources within the government, time is a critical element in any acquisition and cost analysis
TOTAL
$32.87
$29.75
*Figures for drive method assumed for a 2009 Honda Civic over a five year period and 15,000 miles a year Source: http://www.edmunds.com/advice/buying/articles/59897/article.html
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Once we understand cost elements and drivers and identify specific actions we can take to impact total cost, savings estimates can be developed to support recommended changes
SAVINGS CALCULATION FRAMEWORK TOTAL COSTS Examples
Reduced Prices
Price Volume Rebates Payment term discounts Cost of Capital Warehousing Costs Shipping costs Maintenance costs Operating, energy and other costs Disposable costs Elimination Substitution Change in mix
Reduced Lifecycle Costs Total Savings Related to Purchased Goods and Services Change in Consumption/ Volume Reduced Procurement Related Operating Expense Improved Operating Efficiency
Cost of processing purchase orders Cost of processing accounts payable Cost of receipt/warehousing
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Understanding TCO and how to apply the concept to acquisition decisions can result in significant savings opportunities, specifically unit cost reduction and planned changes in consumption and volume
NOTES
Unit price reductions can be achieved by: Negotiating payment terms to gain pricing improvements and discounts Optimize the supply chain Reducing lifecycle costs through the management of maintenance costs, operating costs, and disposal costs Planned changes in consumption and volume can be achieved through: Demand management, eliminating demand and reducing consumption Specification review, simplifying specifications and suggesting alternative products
The following slide provides an example of how unit price reductions and changes in consumption/volume can result in reduced lifecycle costs and efficiencies
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In the example below, understanding the TCO elements of lifecycle costs and specification requirements can result in significant cost savings when making an acquisition decision
EXAMPLE ROOFING SCENARIOS 20-YEAR LIFETIME COST COMPARISON ($ per SF)
$50K
Disposal of Roof (End of Life Costs)
Acquisition (Acquisition Costs)
NOTES
Reduction in Cost per Unit and Lifecycle Costs:
Investing in higher quality materials, workmanship, and warranty coverage upfront will cost more in year one, but will provide the lowest lifetime TCO
$40K
$30K
Disposal of Roof (End of Life Costs) Acquisition (Acquisition Costs) Minor Repairs (Lifecycle Costs)
Change in Consumption/Volume:
For major facility capital investments like HVAC equipment or roofing, clearly identifying and assessing specifications can result in cost savings by reducing consumption (and limiting replacements of parts or full structures)
$20K Initial Roof (Purchase Price) Initial Roof (Purchase Price) Initial Roof (Purchase Price)
$10K
1
Source: Censeo Analysis
4
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TCO can also help evaluate the benefits of operational decisions such as changes in consumption/volume and improved operating efficiency
NOTES
Change in consumption/volume and improved operating efficiency can be achieved in a number of ways:
Through the implementation of an online ordering system to reduce paper and manual transactions and improve invoice processing and auditing
Business Process re-engineering
The following slides provide an example of how to calculate savings gained through improved operational efficiencies
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5) At a designated time a mailroom employee walks the halls and picks up all out going FedEx packages and mail and returns all to the mailroom
6) FedEx then picks up all outbound shipments
All time was studied and this took on average 1 minutes and 22 seconds to complete
All time was studied and this took on average 14 minutes and 42 seconds to complete
Source: This example is provided courtesy of Federal Express Corporation
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Reduced labor costs is an example of the savings that can be achieved through improved operational efficiency
SAVINGS CALCULATION IMPROVED OPERATIONAL EFFICIENCY PROCESSING TIME Reduced Labor Costs Associated With Shipment of FedEx Packages 1
Savings Calculations
STEP 1: Divide the hourly labor rate of the individual conducting the procurement (based on GS level and pay grade) by 60 min in an hour to generate the estimated labor rate per minute. STEP 2: Next, work with subject matter experts to estimate the current and future processing time of the given transaction and subtract the current time from the future processing time. Then, multiply the variance by the labor rate per minute identified in Step 1. STEP 3: Identify the total number of transactions that are processed per year. Multiply this number by the labor cost savings per unit identified in Step 2.
These calculations result in the annual estimated labor rate savings achieved through improved processing time
Source: This example is provided courtesy of Federal Express Corporation
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There are a number of key steps that should be completed as part of any acquisition to ensure a thorough TCO evaluation has been conducted and best value achieved
1)
Before beginning any acquisition, through market research or product analysis, identify the key cost elements that comprise the total cost of operations for this commodity beyond just price Identify the cost drivers for this commodity which of these can we control/influence? Once the cost elements and drivers have been identified, assess each of these components and assign an estimate percentage of total cost if the assigned percentage is not significant (falls below 5%) eliminate it from your evaluation Identify the appropriate timeline to measure the total cost of this acquisition With a revised, prioritized list of TCO components, assess the true cost of the commodity Compare and save!
2) 3)
4) 5) 6)
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Points of Contact:
GSA FAS - FSSI Program Management Office
Michel Kareis, PMP FSSI Program Manager michel.kareis@gsa.gov (703) 605-3669 FSSI website: www.gsa.gov/fssi FSSI email address: fssi@gsa.gov
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Questions?
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