MECON LIMITED

As on 3rd Dec13
A House of Engineering Excellence

BALANCE JOBS IN SMS PROJECT.

MECON LIMITED PROGRESS & BALANCE JOBS IN SMS PROJECT ---Review Period-27th Nov13 to 3rd Dec13
Sl. No. System Scope Already Progress BALANCE Completed During Review JOBS upto this Period review 477m
3

DATE OF COMPLETION

REMARKS

A House of Engineering Excellence

1. CIVIL

LIME PLANT Cable trench 480 m

3

Overall

NIL

3m

completion by 25 Dec13 (including roads)

th

Pre cast 80m slab for cable trench Flooring. 388m

73m

3m

7m

By 25 Dec13

th

368m

15m

20m

Drain in Lime Plant Area leveling TOTAL

187m

187m

NIL

NIL

Completed. By Dec13. Job has been taken up& is in progress.

1135m 1105m 18m3

27m

MECON LIMITED PROGRESS & BALANCE JOBS IN SMS PROJECT ---- Review Period-27th Nov13 to 3rd Dec13 Sl. No. System Scope Already Completed upto this review Progress During Review Period BALANCE JOBS DATE OF COMPLETION REMARKS

A House of Engineering Excellence

LIME PLANT

1.1

STRUCTURAL SHB-1&2 LDDB ESSS 270T 270T 130T 117T 90T 90T NIL NIL NIL NIL 13T NIL COMPLETED. Work Stopped due to safety reasons. COMPLETED. Handed over for civil flooring & eqpt. Erection work. Painting & Sheeting work is going on.

IPPL

44T 37T

NIL

7T

7 Dec13, Nov13. IPPL Gallery

assembly work completed. Crane to be

th

BC-2,BC-3 BC-6,BC-8 RMSB

30T 30T 80T 80T 36T 32T

NIL NIL NIL

NIL. NIL 4T

COMPLETED. COMPLETED. 7 Dec13, Nov13

th

arranged. Access given for eqpt. Erection.

TOTAL

680T 656T

NIL

24T

MECON LIMITED

PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27th Nov13 to 3rd Dec13
Sl. No. System Scope Already Progress BALANCE DATE OF Completed During Review JOBS COMPLETION upto this Period review REMARKS

A House of Engineering Excellence

LIME PLANT

1.2

MECHANICAL 1389T 1048.5T.

Piping (mixed 340.5T Jan14. gas) & (DE system, Diathermic oil conveyor piping(3T), system, Vibrating screens piping/ gas & chutes network) (1.5T),Conveyordeck plates (2.5T), DE-3 (17T) TOTAL- 24T

190T is non priority.

REFRACTORY 641T 90T.

NIL

551T.

Jan14.

Inspection call given by M/s Teruzzi/ SKG refractories. Inspection is in progress at Nagpur

MECON LIMITED

PROGRESS & BALANCE JOBS IN SMS PROJECT--- Review Period-27th Nov13 to 3rd Dec13
Sl. No. System
st

Progress since last Review

Balance Jobs

Date of Completion

Remarks

A House of Engineering Excellence

1 lot of Power cable (80 1.3 LIME PLANT drums)received at site. 24 drums ELECTRICS pending. Out of 67 km , 55 km & received at site & balance 12 km AUTOMATION procurement is under process. 33T Strl. Steel for cable tray from M/s Fame Steel, Nagpur received at site. Cable schedule (Instrument cable24177mt. & control cable 72157mt.) & automation drawings approved. 600mm ladder type cable tray (1 km nd out of 3 km) dispatched on 2 Dec13 & received at site. Earthing job at site started. LTSS lime plant to MCC room main cable trench cable tray supporting structures erection started (20% completed)

Erection of By Feb14 M/s Teruzzi Electrical has to expedite equipments supply of cable ( Automation tray (13km panels, Cable approx.) & tray, Cables, Illumination Lighting material on fixtures etc.), urgent basis. testing & Cable data commissionin g activities. sheet (instrument & control)to be approved & pending with M/s Vulcan. & PO to be placed immediately. AC ducting job to be expedited.

MECON LIMITED PROGRESS & BALANCE JOBS IN SMS PROJECT-- Review Period-27th Nov13 to 3rd Dec13 Sl. No. System Scope Already Progress During BALANCE DATE OF Completed Review Period JOBS COMPLETION upto this review REMARKS

A House of Engineering Excellence

2. FURNACE
CIVIL 3 LHF Proper. 2108m 2108m
3

LADDLE

False flooring False Balance job to false ceiling work is flooring false be completed in progress. ceiling work . along with electrical cabling work. NIL NIL Completed.

Compens 340m ator Building with Cable Trench. AHU building. 35m
3

340m

35m

Brick work completed.

Plastering, Completed. painting etc.

TOTAL

2483m

2483m

NIL

NIL

Completed.

MECON LIMITED PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27th Nov13 to 3rd Dec13 Sl. No. System Scope Already Completed upto this review Progress BALANCE DATE OF During JOBS COMPLETION Review Period REMARKS

A House of Engineering Excellence

LADDLE

2.1 FURNACE
MECHANICAL a) PIPING 89T 88T 9T 8.5T NIL 0.5T 0.5T NIL NIL 8T 1T 0.5T 0.5T 7T 8T NIL 10 Dec13. 10 Dec13. 10 Dec13. 15 Dec13 15 Dec13 Completed.
th th th th th

After civil handover for compressor room & FTP room.

b) Fittings

c) Valves

10T 9.5T 2T

d) Filter Cages 9T with Ventury e) ID Fan

11T 3T 41T 41T

f) Hopper & Casing

MECON LIMITED PROGRESS & BALANCE JOBS IN SMS PROJECT---- Review Period-27th Nov13 to 3rd Dec13 Sl. No. System Scope Already Completed upto this review Progress BALANCE DATE OF During JOBS COMPLETION Review Period REMARKS

A House of Engineering Excellence

LADDLE FURNACE 2.2 MECHANICAL g)Soft water 3T pump.

2T

NIL

1T

15 Dec13.

th

Civil front to be made ready.(FG bay -C-20) Modification work is under progress. SMS shut down required.

h) Uncooled duct from LF

42T

38T

3T
NIL NIL NIL

4T
3.6T 3T

15 Dec13
25 Dec13. 15 Dec13
th th

th

i) Water cooled 3.6T NIL cable j) Secondary Circuit. 3T NIL

k) Wire feeder 10T 10T

Completed.

TOTAL (INCL. 472T PIPING)

443T

12T

29T

Overall Completion th by 25 Dec13.

MECON LIMITED PROGRESS & BALANCE JOBS IN SMS PROJECT- Review Period-27th Nov13 to 3rd Dec13 Sl. No. System Scope Already Progress BALANCE Completed During JOBS upto this Review review Period DATE OF COMPLETION REMARKS

A House of Engineering Excellence

LADDLE

2.3 FURNACE
STRUCTURAL 398T Chimney erection. FAFA structure. Spark Arrestor Structure Misc. Structures. 14T 12T NIL 2T 20 Dec13(10 Dec13)
th th

388T 110T

7T NIL

10 T NIL

20 Dec13(By 10 Dec13)
th

th

110T

Completed.

65T

65T

NIL

NIL

Completed.

Welding & nut bolt tightening work is in progress.

th

12T

11T

NIL

1T

20 Dec13 (5 Dec13)

th

Gratings available at site.

MECON LIMITED PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27th Nov13 to 3rd Dec13 Sl. No . System Scope Already Progress BALANCE DATE OF Completed During JOBS COMPLETION upto this Review review. Period REMARKS

A House of Engineering Excellence

LADDLE 2.4 FURNACE BAG Filter & Silo support Structure. 137T 130T 7T 7T 20 Dec13 th 30 Nov13
th

REFRACTORY 105T (Scope-105T) (1200 nos for ladle car protection & 7480 nos for encasing of column near equipments)

NIL

NIL

105T

Starting of job will be by th 20 Dec13.

After completion of mechanical job. DC issued for bricks & communicated to MECON, Ranchi.

MECON LIMITED PROGRESS & BALANCE JOBS IN SMS PROJECT- -- Review Period-27th Nov13 to 3rd Dec13
Sl. No.

System

A House of Engineering Excellence

Already Progress During Completed upto Review Period this review.

Balance Jobs

Date of Completion

REMARKS

2.5 ELECTRICAL MCC room &

Trafo. room Balance By Dec13, Control room busbar fixing work electrical & Testing & panels, desk, VF in progress. instrumentatio Commissionin local control ,VF n equipment g by Jan14. LF proper power erection in LF PDB Hydraulic room RIO panel, & control Cable proper, ID Fan lubrication panel, laying in progress. cabling, FTP, HT Panel erection Compensator LTSS#4 to MCC- room, cable done, DCDB, Battery Charger, 1 ,2 & LTSS#5 to laying , Furnace switch, WTP MCC LT cable termination, WTP MCC laying completed. testing & erection, commissioning WTP MCC transformer . installation check Panel erection up, bushing work completed. installation done. FTP MCC , PF compensator room cable tray erection started.

LCS-11/28nos. RIO-1/3nos. FIELDJB(Electri cal)-9/23nos. INSTRUMENT JB-8nos.

Testing group to be deployed by DANIELI for pre commissioning checks. Calibration of instruments to be done.

MECON LIMITED PROGRESS & BALANCE JOBS IN SMS PROJECT- -- Review Period-27th Nov13 to 3rd Dec13 Sl. No. System Progress since BALANCE JOBS last Review DATE OF COMPLETION Expected date of completion of erection by Dec13. REMARKS BHEL will mobilize th manpower from 16 Dec13 instead of th 20 Nov13.

A House of Engineering Excellence

3.

GAS HOLDER Alignment of Spiral Plate upper horizontal erection. piston girder Surface completed. preparation from Closing of shell 10m to 22m for is under progress. seal erection. Alignment of 48 New seal nos piston fender opening door fixing. column & 01 no additional completed. maintenance door fixing.

Expected date of st commissioning is 31 Expected date of Jan14. seal to reach at site th 10 Dec13.

Painting work.

MECON LIMITED

PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27th Nov13 to 3rd Dec13
Sl. No. System Hot Metal Mixer (1300T) Mixer Commissioning (M/s HEC) Charging hole Fixing of limit cover erection. Testing of motor & power cables. UPS switches. Testing of individual Pre heating to start by 16 Dec13 &
th th

Progress since BALANCE JOBS last Review

DATE OF COMPLETION

REMARKS

A House of Engineering Excellence

4.

Jupiter Hi Tech commissioning engineers are at site.

commissioning by Forbes Marshall Dec13. commissioning team to arrive on 9 Dec13.

th

equipments & trial 26 run.

installation done, PLC I/O commissioning in testing, HMI progress. Blower made ready for idle run. installation & commissioning.

MECON LIMITED

PROGRESS & BALANCE JOBS IN SMS PROJECT-- Review Period-27th Nov13 to 3rd Dec13
Sl. No. System Already Progress during Balance Jobs Date of completed review period Completion upto this review
Electrical By 20 Filter media Main Incomer erection and Dec13 filling work Cable laying from piping, testing (Nov13) completed. LTSS#3 to MCC in & progress. commissioning.
th

Remarks

A House of Engineering Excellence

5. Water System Soft Water Plant (M/s Ion Exchange).

Supply of instrumentation cable & hoist is pending. As per M/s IEIL Testing group will be available at site on th 7 Dec13 for MCC panel testing & charging. Manpower is low due to payment related problems.

Fire Fighting 3400Mtr. completed out Facility (M/s of 4000Mtr. Safety Control). In-shop Pump House overhead civil work is in piping of SMS progress. 1700m completed.

Underground piping of RMHS. By Jan14. 300m out of 2000m.

Work held up due to stored structural items of RMHS (M/s Rukmani).

MECON LIMITED

PROGRESS & BALANCE JOBS IN SMS PROJECT -- Review Period-27th Nov13 to 3rd Dec13
Sl. No. System Progress since last Review BALANCE JOBS DATE OF COMPLETION REMARKS

A House of Engineering Excellence

6. Water
System Dosing pipe lines & Circulation under flow pumps Water pipeline erection in progress. System-KBL Electrical connection By 15 Dec13 Work is going slow in scrapper & testing. Nov13 due to shortage of Flexible cables & JBs manpower. are to be supplied by M/s Triveni. PLC personnel is required for commissioning the whole system.
th

01 no Knife discharge th Testing & By 15 Dec13 filter , thickener is in operation. commissioning of Nov13 motorized valves (NINL CLEARANCE REQUIRED) calibration of balance 4 nos. flow meters. ETP area Under slung crane electrical connection, testing & commissioning. Laying of optical fiber communication cable to BOF & CCP area.

M/s KBL has to take action for cable survey work inside tunnel & clearance will be given accordingly.

MECON LIMITED

PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27th Nov13 to 3rd Dec13
Sl. No. System Progress since last Review BALANCE JOBS DATE OF COMPLETION
By 7 Dec13, 30 Nov13.
th th

REMARKS

A House of Engineering Excellence

7. CRANES
CD-Bay (150T)-Mixer Charging Crane.

All drives tested. Load test. Rope reeving of both hoists tested. Auxiliary hoist (50T) drive testing done.

Trial run of all mechanisms being taken. Load shifting started. Few materials found defective during testing & to be replaced.

FG-Bay

Commissioning Testing & work is being taken commissioning & (100T Crane-II) up parallely with CD rope reeving. bay crane.

By 15 Dec13, Drive testing by 10 Dec13. th Rope reeving will be done 10 Dec13. after drive testing . Few materials found defective during testing & to be replaced.

th

th

MECON LIMITED

PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27th Nov13 to 3rd Dec13
Sl. No. System Progress since last Review BALANCE JOBS
Supply & erection of crane.

DATE OF COMPLETION

REMARKS
Strl design drg. (Crane support) received for construction.

A House of Engineering Excellence

7.1 FG-Bay-5T Electrical panel

capacity manufacturing in

Cantilever
Crane

progress by Unitech,
Blore. Internal items procurement done.

LTE will be done.

Scrap

Revised drawing

Magnet

By 22
th

nd

Handling
Crane (15T)DE Bay

prepared & submitted connection &

to MECON, Ranchi for Commissioning approval. activity.

5 Dec13

Dec13, Magnet & auxiliaries to be dispatched by 15.12.13. Cabling job 90% completed at site.

Rotating
Trolley Cranes (25T Crane-II) in LM & MN-Bay.

NIL

By 10 Dec13, Dismantling of trolleys th completed by M/s Pawan 25 Nov13 construction under HEC.
Awaiting trailers at site for dispatch of trolleys .

th

MECON LIMITED

PROGRESS & BALANCE JOBS IN SMS PROJECT---- Review Period-27th Nov13 to 3rd Dec13
Sl. No. System Progress since last Review BALANCE JOBS DATE OF COMPLETION REMARKS

A House of Engineering Excellence

7.2 BMFA CRANES Electrical 15TGrab &

Electrical erection of Execution by

Cables & DSL system

panels, cables panels, cabling. Testing &

Dec13 (Nov13) ordered on M/s M R Trading, Kolkata. & M/s IEP, Kolkata. Inspection awaiting for DSL cable.

20T EOT Crane. are ready to be DSL erection. dispatched.

IWC issued by commissioning. MECON. Panels under dispatch to HEC

Ranchi.

MECON LIMITED

PROGRESS & BALANCE JOBS IN SMS PROJECT--- Review Period-27th Nov13 to 3rd Dec13
Sl. No. System Progress since BALANCE JOBS DATE OF last Review COMPLETION Manufacturing Erection & completed. Crane is ready at commissioning. REMARKS

A House of Engineering Excellence

7.3 CRANES 10 T Maintenance Crane for New

Crane is ready at supplier works, Ahmadabad & is awaiting inspection. NINL Engr. To be deputed for inspection.

Compressor House.- supplier works. TECHNO INDUSTRIES, AHMEDABAD.

MECON LIMITED

PROGRESS & BALANCE JOBS IN SMS PROJECT--- Review Period-27th Nov13 to 3rd Dec13
Sl. No. System Progress since last Review BALANCE JOBS DATE OF COMPLETION REMARKS

A House of Engineering Excellence

8
AC System NIL (M/s Frick India) Supply of PUF insulation. Commissioned and running as per requirement. 01 no. electronic card for chiller unit01 is to be replaced. Operation to take handover for 24 hrs. running.

Ventilation NIL System (M/s EFE, Kolkata)

Testing & Commissioning of panels , fans & motors.

By Dec13 (30 All electrical Nov13). drawings has been cleared from MECON, Ranchi. EFE has to take immediate action for supply of panels.

th

MECON LIMITED

PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27th Nov13 to 3rd Dec13
Sl. No. System CCTV (M/s NELCO) Progress since last Review Balance Jobs Date of Completion Remarks

A House of Engineering Excellence

9.

NELCO Engr. Fixing of Cameras-08nos By Dec13. AIR & WATER present at site. in CCP & 06 nos. in BOF, PIPELINES TO BE Power, Data, Video, water cooled jackets, UPS, MADE READY. Control Cabling BOF Video & Control Cables, Following area completed for 4 Remote controlled pan & tilt nos cameras out of 6. units, Video distribution Shortfall cables to Camera JB, amplifier /equalizers, Control be supplied: mounting stand Console with control units 3Cx2.5-1250mtrs erection & water tank ,19 TFT monitors. 7Cx1.5-1250mtrs erection completed 2Px2.5-1250mtrs for 4 nos cameras at RG-11-1250mtrs. BOF.

LSTB(M/s BOF & CCP area Phi Audiocom, testing activities in Pune) progress.

CCP area -fixing of 03 nos desktop stations. BOF area- fixing of 02 nos desktop stations. Outside plant area & inside office interconnection --3 km cabling to be done. Total system testing & commissioning.

MECON LIMITED

PROGRESS & BALANCE JOBS IN SMS PROJECT-- Review Period-27th Nov13 to 3rd Dec13
Sl. No. System Progress since last Review BALANCE JOBS DATE OF COMPLETION REMARKS

A House of Engineering Excellence

10.

Fire Detection System (M/s Agnice)

Caster bay loop cable tray work & fixing of MCPs & hooter completed. Minor modification work is in progress. Arrangement for fixing of detectors

Hooter , MCP fixing By Dec13. in BOF area columns ,fixing of siren in BOF, LHF area, caster bay loop cabling (approx 8km cabling), LHS cabling (approx-2km from

(heat & smoke) at LF LTSS#3 to area is in progress. LTSS#4)total system testing & commissioning.

MECON LIMITED

PROGRESS & BALANCE JOBS IN SMS PROJECT--- Review Period-27th Nov13 to 3rd Dec13
Sl. No. System Progress since last Review NIL BALANCE JOBS Bitumen
2

DATE OF COMPLETION Bitumen Dec13.

REMARKS

A House of Engineering Excellence

11 Roads

WMM completed.

Carpeting-3300 Carpeting by m .

12. Secondary Emission

Approval given to TENDERING MECON, Ranchi for & ORDERING. eligibility criteria. Tender documents awaited from MECON.

MECON LIMITED

PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27th Nov13 to 3rd Dec13
Sl. No. System Progress since BALANCE JOBS last Review DATE OF COMPLETION REMARKS

A House of Engineering Excellence

13.

CCP

NIL

Commissioning of EMS system

Cards available at site. M/s CONCAST has been intimated to deploy their expert to commission the system.

CCP/Mixer/BOF Roof sheeting /BMFA/SMSC1 modification/rectifi cation work completed over mixer. CCP areawork started. Part area by Dec13 & balance area by March14.

MECON LIMITED

PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27th Nov13 to 3rd Dec13
Sl. No. System Already Completed upto this review Progress since last Review
3 3

BALANCE JOBS
3

DATE OF COMPLETION
st

REMARKS

A House of Engineering Excellence

14.

Outgoing Rail Track ConnectivityExcavation work by M/s Pradeep Mining.

50,500 m 1000m excavationout of total scope 3. 54,000m

1)3,500 m 1 line excavation. excavation completed. nd 2 line by th 15 Dec13.

Repeat order for additional quantity is under process. (solidified slag dislodging at exchange yard is in progress). Balance Slag removal nd required for 2 line excavation. Re-routing of overhead power line is under process.

Laying & NIL. commissioning of 1.5km rail track connecting Billet Storage Yard to Exchange Yard by M/s Premco Rail Engg. Ltd.

NIL.

1.5 km. rail 1 Linelaying work By Dec13 will start in end. first week of nd Dec13. 2 LineBy Feb14.

st

A House of Engineering Excellence

THANK YOU

MECON LIMITED