Beruflich Dokumente
Kultur Dokumente
Machining Xcellence
McMaster University
Thermodynamic Models
Environmentally Friendly FreeMachining Steels
McMaster University
Machining Xcellence
Cost
Optimization
Productivity/Quality
CUTTING TOOL
TYPE GRADE GEOMETRY COATING
WORK MATERIAL
Machining Xcellence
McMaster University
Machining Xcellence
McMaster University
Machining Xcellence
30 25 20 15 10 5 450
500
550
650
700
750
Machining Xcellence
McMaster University
Tool-Life (min)
40 35 30 25 20 15 10 450
500
550
650
700
750
HR EF BOF/CC Steel
HR Pb BOF/CC Steel
HR EAF/CC Steel
Machining Xcellence
McMaster University
1500
1000
500
0 275
300
325
350
375
400
425
450
Machining Xcellence
McMaster University
250
225
200
175
150 275
300
325
350
375
400
425
450
Machining Xcellence
McMaster University
Machining Xcellence
McMaster University
Chip
Machining Xcellence
McMaster University
Machining Xcellence
McMaster University
Machining Xcellence
McMaster University
Rake Face
Clearance Face
Flank Wear
Machining Xcellence
Depth-of-cut Notch
McMaster University
Cutting tool
Workpiece
Cutting tool
Machining Xcellence
McMaster University
5) Protect against reoxidation before solidifying the melt after slag-metal treatment
Machining Xcellence McMaster University
Thermodynamic Model
The target glassy indigenous inclusion composition region in SiMn deoxidized AISI 1015 steel corresponding to the beginning of solidification in the caster at 1510 oC
Machining Xcellence 1510 C
20 o
SiO 2
0
100
Spessartitic glass
60
40
ppm Al
0.5
60
1.0 2.0 45 40 35 30 ppm O
iso-[ppm O] and iso-[ppm Al] [%C] =0.08 [%Si]=0.02 [%Mn]=1.0] [%S]=0.3 [%P]=0.08
40
80
20
100 0 20 40 60 80
0 100
MnO
mass, %
Al 2O3
McMaster University
Thermodynamic Model
Iso-contents of soluble aluminum and soluble oxygen in the melt after equilibration with CaOSiO2-Al2O3 slag of eutectic B composition at 1550 oC
1550 C
A, B : ternary eutectics
20 80 o
SiO 2
0 100
Eutectic glass
60
40
60
B
0.5 12 3 5
40
60 50 40 30 ppm O
80
ppm Al
20
100 0 20 40 60 80 100
CaO
mass, %
Al2O3
Machining Xcellence
McMaster University
Engineered
Cutting speed: 525 sfpm
WC
(Mechanical wear)
Pb FM Steel
EF FM Steel
IE EF FM Steel
EF FM Steel
Comparison of tool wear in machining of leaded (Pb FC), non-leaded (EF FC) and inclusion engineered (IE EF) free machining steels with uncoated WC cutting tool and HfN coated cutting tool at a cutting speed of 525 sfpm. McMaster University Machining Xcellence
Machining Xcellence
McMaster University