Agarvanshi Aluminium Ltd.

Company Profile
Established : 1997 Location : Plant at Narapally, 20 km from Hyderabad which is centrally located city in India.

An ISO 9001:2008 Certified Company

Turnover : Year 2010 -11 Rs. 950 Million Year 2011 -12 Rs. 1050 Million Year 2012-13 Rs.1150 Million (Domestic 84% , Export 16%) No. of Employees : 300+ Major Business : Manufacturer of Aluminium Extrusion Profile

Company Profile
Sister Concern Companies:
Karnataka Metal Company ( Trading Aluminium Rolled

products NALCO & BALCO ).

Hyderabad AluFab ( Aluminium Doors & Windows

manufacturing Unit).
Agarvanshi Housing Pvt. Ltd. ( Real Estate Development &

Construction).
Agarvanshi Mines & Minerals ( Mining & Trading of

various mineral & ores).

Awards & Certificates

Won several Export Excellency Awards from various

Indian Government Organization including EEPC.

Member of Indian Green Building Council

Policy & ISO 9001:2008 Certificate

Quality Policy AGARVANSHI ALUMINIUM LIMITED is committed to strive for providing flawless products to the complete satisfaction of the customer in every aspect of its business by continual quality improvement, accurate process measurement and intensive employee involvement at all levels.

Manufacturing Facilities
2500 US Ton imported extrusion press equipped with double puller

and specially designed automatic quenching system suitable for hard alloys. 1450 US Ton and 880 US Ton imported extrusion presses synchronised with PLC controlled puller for twist free products and superior yield. Foundry with hot-top continuous billet casting machine for billet production as per client specified alloys, backed by lab facilities equipped with spectrometer for alloy testing. Fully automated PLC controlled gas fired Hot Log Shear with furnace to pre heat the billets to required temperature & cut them in exact length as per requirement. Full-fledged in-house tool room for die manufacture supported by Auto-CAD design department with latest version of CNC wire cut machine and EDM spark erosion machine for intricate machining jobs.

Manufacturing Facilities
Full-fledged sophisticated lab equipped with spectrometer,

conductivity testing machine, UTS machine, Rockwell hardness tester and other instruments, supported with a chemical lab for conducting various tests on the raw-materials, semi-finished and finished products. Automated Anodising plant offering anodised extrusion in various finishes & colours. In house fabrication facility for providing value added services like cutting, punching, notching etc. For industrial requirements.

World Class Manufacturing Facility

A 2500 US Ton imported extrusion press with Dual PLC Controls equipped with Hot Log Shear and specially designed Quenching System.

World Class Manufacturing Facility

A 1450 US Ton imported extrusion press synchronised with PLC controlled puller for twist free products and superior yield.

World Class Manufacturing Facility

A 880 US Ton imported extrusion press synchronised with PLC controlled puller for twist free products and superior yield.

World Class Manufacturing Facility

Double Puller for twist free profiles

World Class Manufacturing Facility

Specially Designed Automatic Quenching System

Alloys Offered
International
Internatinal registration AA (USA) ISO

Canada
Alcan Abbreviation

Europe
As Abbreviated in EN-AW Std

Germany
Abbreviation as per DIN

UK
Abbreviation as per BS

Italy
Abbreviation as per UNI

India
As per New BIS

1050 1070 1080 1350

Al99.5 Al99.7 Al99.8 E-Al99.5

1S 99.70 99.80 C1S

EN-AW 1050A EN-AW 1070A EN-AW 1080A EN-AW 1350

AI99,5 AI99,7 AI99,8 E-AI99.5

1B 1A 1E

P-AIP99,5 P-AIP99,7 P-AI99,8 -

19500 19700 19800 19501

6005
6005A 6060 6061 6063 6082 6101

AI-SiMg AI-MgSi AI-Mg1SiCu AIMgSi AI-Si1Mg -

C51S
(51S) 50S 65S; GS10 B51S D50S

EN-AW 6005
EN-AW 6005A EN-AW 6060 EN-AW 6061 EN-AW 6063 EN-AW 6082 EN-AW 6101

E.AI.Mg.Si05
AIMgSiO,7 AIMgSiO,5 AIMg1SiCu AIMgSiO.5 AIMgSi1 E-AIMgSI0.5

(H10) H9 H20 H19 H30 91E

P-AIMgSI P-AIMg1SiCu P-AISi0.4Mg P-AIMgSi P-AISi0.5Mg

62400
63400 65032 63400 64430 63401

Raw Material / Specification

MAJOR RAW MATERIAL

INGOTS (99.8% MIN) SPECIFICATION INGOTS Fe - 0.20 (Max) Si - 0.15 (Max) Other - 0.05 (Max) Aluminium - 99.8 (Min)

BILLETS

BILLETS IS : 733-1983, IS : 5082-1981 BS : 1474 -1987, ASTM B221-02/B-308

Sources NALCO, HINDALCO, BALCO, Imports from various LME Registered Warehouses.

Quality Check Process

QC 1 Raw Material
Spectro Analysis is done for all the raw material.

QC 2 Casting Alloys quality is controlled by controlling Chemical

Composition. Spectro Analysis is conducted to make sure desired quality of alloy is manufactured.

QC 3 Billets
Are subject to Ultrasonic Testing to avoid the usage of internally cracked billets.

QC 4 Die
Are scrutinized to make sure Tolerances are according to customer specifications.

QC 5 Profiles
Are rigorously examined to meet dimension & visual inspect along with all mechanical properties are tested after aging.
Packing 100% Visual inspection of each piece is done before packing.

Incoming Inspection Checks

1.
2. 3. 4. 5. 6. 7.

Aluminium Ingots

: The Fe, Si & Al percentage of EC & CG grade ingots shall confirm to IS:4026 - 1987 & IS:2590-1987 Resp. Silicon Metals : Silicon Content min 97%. Magnesium Ingots : Magnesium Content min 98%. Master Alloy : Confirming to I.S : 2047-1992. Imp. Al Scrap : As per IS : 733-1983, ASTM-B221-02 & B.S:1474. Al Logs (Purchased) : As per IS:733/1983, ASTM-B221-02 & B.S:1474. Hot Die Steel:
For H-11
Chromium 4.70% to 5.17%. Molybdenum 1.5% max tolerance 2%. Vanadium 1.2% max. Carbon 0.5% max.

For H-13
Chromium 4.8% to 5.3% by mass. Molybdenum 1.8% max. Vanadium 1.5% max. Carbon 0.5% max.

For EN-24
Nickel 1% to 2% max by mass. Chromium 0.5% max by mass.

In Process Inspection
Foundry Department:
Billet Surface Quality : Surface free from casting defects like blow hole/gas, holes/scars,
scans surface defects shall be rejected.

Cast Composition

: Confirming to the specification of major alloying elements as per

IS:733-1983, IS:5082-1981, BS:1474-1987 & ASTM-B221-02/B-308.

LM6

: Si-9.5 to 12.0% by mass.

Extrusion Department:
Dimension of Section : As per sectional drawing specification or / and as per IS:2673-1979,
IS:6477-1983 and BS:1474-1987, ANSI-H35-2(M)-2003 and ENAW.

Flatness Weight

: As per IS: 6477-1983,IS:2673-1979 & BS:1474-1987, ANSI-H35-2(M)

-2003, ENAW unless & otherwise as suitable for end use.

: Dealer item: -7% to +7%. OEMs items only as per dimension.

Exports: As per customer requirement.

Angularity

: As per IS:6477-1983, BS:1474-1987, ANSI-H35-2(M)-2003and ENAW.

Final Inspection & Testing

UTS, Elongation, 0.2%, Proof Test Conductivity Test Bend Test Hydrostatic Pressure testing for Irrigation Pipe Anodizing Coating Colour : As per the relevant IS, BS, DIN & ASTM Standards. : As per IS:5082-1992 : As per customer requirement. : As per customer requirement.

: Minimum micron thickness as per customer requirement. : As per customer sample.

BIS Certified Lab Test Report

BIS Certified Lab Test Report

Aluminium Extruded Products for following application:

Transport HVAC Heat sinks Formwork Scaffolding Ladders Hardware Handrail / Balusters Solar Panel Modular Furniture Industrial Clean Room

Aluminium Extruded Products for following application: Architectural Structural Glazing Curtain Wall Doors & Partitions Sliding Windows Casement Windows ACP Frames Ceiling Panel Venetian Louver

Registered by Various Government Dept.

Hindustan Aeronautics Limited (HAF). Electronics Corporation of India Limited (ECIL). Central Public Works Department ( C.P.W.D). Bharat Electronics Ltd. (BEL). Hindustan Shipyard Limited (HSL). Defense Metallurgical Research Laboratory (DMRL). Northern Power Distribution Company of A.P. Ltd.

(NPDCL). South Central Railway (SCR). Andhra Pradesh State Road Transport Corporation (APRTC). A.L.I.M.C.O, Kanpur

Our Prestigious Customers

Alucon System
(Subsidiary of Agarvanshi Aluminium Ltd.)

Flying Plate

Salient Features
Just 6 extrudes used only in flying plate. Very minimum loose parts as accessories. Plate areas possible : 8 m2 to 100 m2 Plate size range Minimum 2.7m x 3.0m Maximum 7.0m x 13.80m. Plate height adjustability : 2.5m to 4.2m. Light weight plate as 40 kg per m2 (including ply).

Salient Features
Slab thickness 350mm to 650mm. Beam depth upto 1.50m. No more additional items for beam. Flying table versatility for slab & beams. One time making only. More than 40 repetitions can be done. 15-20 minutes only for shifting to next location.

Agarvanshi Window System

Salient Features
Designed as per ASTM & EN standards. Compatible with Euro Groove Type 1 for wide range of hardware choices. Superior Insulation against : Air, Water, Wind Resistance. Enhanced Security. Easy to Fabricate & Install. Excellent Aesthetics. Versatility in Elevation. Complete Solutions & Technical Support. Easy to Maintain. Luxury at Economical Price.

System Information
Agarvanshi AS50
Ride-Over Type 50mm Sliding system. Sealing overlap 8 mm. Sealed on track by Woolpile (8mm overlap). Latching: Single or Multipoint. Glass Choices from 5 mm to 20 mm. 2 Track seal width 50 mm, sash depth 29 mm. 3 Track seal width 85.8 mm. Single / Double bearing with the possibility of height adjustment for Sash alignment.

System Information
Agarvanshi AC50
Casement Aluminium System for Windows & Doors. Sealing overlap of 6 mm. Sealing by double gaskets. Latching: Single or Multipoint. Glass choices: 5 mm to 24 mm. Max sill depth required, 50 mm (50 mm system depth). Tilt & Turn possible.

Few On going Projects

Mahaavir Ikon
Mumbai

IT Park
Mumbai

V Times Square
Mumbai

Business Bay
Mumbai

Business Bay
Mumbai

Fleet House
Mumbai

Business Bay
Mumbai

Solitaire Office Building

Mumbai

Business Bay
Mumbai

Amara Raja
Hyderabad

Godrej Genesis Kolkata

Business Bay
Mumbai

Hiranandani Business Park

Mumbai

Business Bay RBMumbai House

Mumbai

Business Bay

Urmi

Mumbai

Mumbai

Business Bay
Mumbai

Khubchandani Hospital
Mumbai

Thank You
We look forward for your association.