Process, Power and Marine Division

Instrumentation for the Plant Life Cycle

RG Consultant

Typical plant scenario

Plant operator reports fault. Instrument engineer makes preliminary inspection. Instrument engineer requires documentation. Documentation HARD to find and OUT OF DATE Fault takes EXCESSIVE time to repair. INCREASED cost and lost production through downtime.

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What is Smart Plant Instrumentation ? A central repository for ALL types of instrument related data. A single source for instrument data and drawings. A system that allows the instrument engineer to keep track of all data changes. Provision of Up to date, correct information. As built verses on going projects

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The plant life cycle

Instrumentation is part of the entire plant life cycle.

PLANT LIFE CYCLE

Process Initial Concept ideas Basic design Detailed Construction Operatio design n

Instrumentation

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What do the users want?

Ability to find information rapidly. Information to be consistent, accurate and up to date. Carry out transactions with efficiency. Access to shared information from wherever they are located. Single, consistent interface to find information. Access a consolidated information set. See information displayed in the format they need. Multi level access rights.

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 2004. Intergraph Corporation. All Rights Reserved.

Smart Plant Instrumentation - Modules.

Administration. Browser. Instrument Index. Specifications. Calculations. Process Data. Document Binder Wiring. Loop Drawings. Hook-ups. (Instrument Installation Details) Calibration. Maintenance. Construction. Dimensional Data for piping (DDP).

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Administration
Creating SPI Domain Users, Groups, and Access Rights Creating the Plant-Area-Unit Hierarchy

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Browser

Wide-angle view of your instrumentation data Finding, Sorting and Filter Data in the Browser View Window Browse through and modify it from within one application. Export data.

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 2004. Intergraph Corporation. All Rights Reserved.

Instrument Index Module

System-wide Data Source management tool Defining Instrument Index Supporting Tables and Properties Defining a Loop with Its Tags Duplicating a Loop with Its Tag Numbers Generate Instrument Index Reports Typical Loops (Create plant loops in batch mode)
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Process Data Module

Defines process conditions for all active devices. Generate Process Data Reports. Export & Import process data sheets in .ipd (INtools process data) format. Viewing and Editing Revisions.

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Calculation Module

The Calculation module includes Four submodules: Control Valve Calculation Flowmeter Calculation Relief Valve Calculation Thermowell Calculation

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 2004. Intergraph Corporation. All Rights Reserved.

Instrument Specifications Module

Generate Detailed Specifications that comply with ISA requirements. Single-tag specification. Multi-tag (See-List) specification. Customize Spec Sheet & Specification Forms with the Page Editor. External Editor Utility.
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Document Binder Module

Maintain and Control sets of related documents. Documents can be Grouped according to a common property. Create a New Technical Specification. Form Notes and General Notes

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Wiring Module

Default Panel (DCS/ PLC/ JB --) & Cables. DCS Management (I/O assignment). Multipair cable wiring,Automatic Cross Wiring. Tracing Signals, Connection Report. Real-time Tag number signal propagation.

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 2004. Intergraph Corporation. All Rights Reserved.

 2004. Intergraph Corporation. All Rights Reserved.

Loop Drawings

Automatic generation of Schematic Drawings. CAD Independent. (Supports SmartSketch, AutoCAD, MicroStation) Watermark and Redlining. Associativity between Data & Drawing

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Hook-Ups (Installation Details) Module Create the required Hook-Up types (categories) Create appropriate Hook-Ups within Hook-Up types Associate the actual CAD drawings to INtools HookUps Build a fittings library Associate the fittings to the appropriate Hook-Ups Generate a Bill of Material

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Calibration Module

Specify a large variety of calibration parameters such as calibration ranges, trip point values, and alarms. Loop Error Calculation Calibration History Calibration Reports

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Maintenance Tools

Manage Plant Changes. Maintain Data Integrity. Schedule Preventative Maintenance. Data Repositories.

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Maintenance Tools
Maintenance and repairs.

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SmartPlant External Editor

External Editor is an application that allows you to view and modify specification sheets without the need to use SmartPlant Instrumentation or InfoMaker. You have the option of importing files modified in the External Editor back into SmartPlant Instrumentation.

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Who would use SPI ?

EPC users
Plant conceptual design. Detailed design. Construction.

Owner/Operator users
Commissioning. Operation/Maintenance lifetime. During upgrades and plant modifications.

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Typical plant scenario using INtools

1. Plant operator reports fault. 2. Instrument engineer makes preliminary inspection. 3. Instrument engineer requires documentation. 4. Documentation EASY to find and UP TO DATE. 5. Fault takes SHORTER time to repair. 6. REDUCE cost and MINIMISE downtime.
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Managing the Complete Lifecycle Compose instrument specifications Define process conditions Interface with process/P&IDs Supporting Perform instrument calculations EPC &sheets, Owner- create RFQs Manage specification Operator Instrument Produce CAD loop&drawings, instrument hookups Design Management Work Processes! Match contracted activities to contractors Comprehensive database on instruments & loops Interface with control systems Manage instrument wiring & signaling Manage maintenance & calibration data

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Process, Power and Marine Division

Integrating the Engineering Enterprise

Thank you for your attention.