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Chapter 1
1.2 Refrigeration components
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Refrigeration Technology
All vapour compression systems contain six major components: 1. Compressor device to compress & circulate the refrigerant 2. Condenser to transfer heat from refrigerant (out) to ambient air 3. Expansion device to reduce pressure & regulate the flow of refrigerant. 4. Receiver dryer or accumulator to store reserve refrigerant, contain the desiccant, and filter refrigerant (accessory) 5. Evaporator to absorb heat from air (in) to the refrigerant. 6. Lines and hoses to connect these parts together Hamid Yusoff 7. And the refrigerant
Refrigeration Technology
Low Side Operation
1. Takes high pressure liquid from condensor and supplied low pressure liquid to evaporator. To decrease liquid temperature below ambient temperature for heat transfer to accur resulting in change state from liquid to vapor. (Refrigerants have low boiling points). (Refrigrant boiling point < Air temperature).It absorbs large amount of heat from air in the evaporator. Amount of heat absorbed is proportional to amount of refrigerant boiled, thus right size is important.
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Refrigeration Technology
Expansion Devices 1. The main purpose of the expansion device is twofold: - Reduce the pressure of the liquid refrigerant. - Regulate the flow of refrigerant to the evaporator. - That is to maintained at a lower level.
High T High P Sub-cooled liquid
EXPANSION DEVICE
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Refrigeration Technology
Expansion Devices Thermostatic expansion valve (TXV) Automatic or a constant pressure expansion valve Low side float valves High side float valves Capillary tube Hand expansion valve.
Hamid Yusoff
Refrigeration Technology Expansion Devices Thermostatic expansion valve (TXV) -to keeps a constant superheat in the refrigerant vapor. -to control the correct amount of refrigerant at all times.
Admitting additional refrigerant from receiver, to flow into evaporator. This supplementary refrigerant has three effects: It provides additional liquid refrigerant to absorb heat from the evaporator It applies a higher pressure to the bottom of the diaphragm, tending to close the valve. It reduces the degree of superheat.
Hamid Yusoff
Refrigeration Technology
Hamid Yusoff
Refrigeration Technology
Thermal Expansion Valves, TXVs Variable valve that can change size of opening in response to system load Opens or closes depending on evaporator pressure and temperature The three major types of expansion valves: Internally balanced TXVs are the most common. Externally balanced TXVs are used on some larger evaporators. Block valves route the refrigerant leaving the evaporator past the thermal sensing diaphragm so a thermal bulb is 8not needed.
Internally Balanced
Externally Balanced
Block Valve
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Refrigeration Technology
Evaporator Operation
Heat exchangers in which a refrigerant is evaporated at low temperature/pressure of removing heat from air surrounding. The refrigerant takes up its latent heat from the load and leaves the evaporator as a dry gas. 9
Hamid Yusoff
Refrigeration Technology
Accumulators
Accumulators are used in the suction line of all OT systems. The accumulator: 1. separates liquid refrigerant so only gas flows to the compressor. 2. Allows oil in the bottom of the accumulator to return to the compressor. 3. provides storage for a refrigerant reserve. 4. contains the desiccant bag for water vapour removal. 5. provides a place to mount low pressure switches and sensors.
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Hamid Yusoff
Refrigeration Technology
High Side Operation High begins at compressor and ends at expansion device Compressor Condenser Receiver-drier (if equipped)
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Refrigeration Technology
Compressors There is a large variety of compressors. Some of variations are: Reciprocating, scroll type, Screw, vane type
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Refrigeration Technology
Compressor Operation In/Suction: Low Pressure, about 30 psi & Low Temperature, close to freezing
Out/Discharge: High Pressure, about 200 psi & High Temperature, above ambient
The compressor increases the refrigerant pressure about five to ten times.This increases the temperature, so heat can leave the refrigerant in the condenser.
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Refrigeration Technology
Piston Compressors
This two-cylinder compressor uses a crankshaft to move the pistons up and down.
Refrigerant flow is controlled by the suction and discharge reeds in the valve plate.
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Refrigeration Technology
Scotch Yoke Compressors
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Scroll Compressors
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Swash Plate Compressors
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Vane Compressors
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Wobble Plate Compressors
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Refrigeration Technology
Condenser Operation
Hot, high pressure refrigerant is pumped from the compressor to enter the condenser. The refrigerant gives up its heat to the air passing through the condenser. Removing heat from the hot gas causes it to change state and becomes liquid (condense). 20
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Refrigeration Technology
Condenser Types Condensers A and C are round tube, serpentine condensers. Condenser B is an oval/flat tube, serpentine condenser. Condenser D is an oval/flat tube, parallel flow condenser. Flat tube condensers are more efficient.
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Refrigeration Technology
Serpentine Condenser
Refrigerant flows from the upper inlet to the bottom outlet through two tubes. These tubes wind back and forth though the condenser.
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Refrigeration Technology
Parallel Flow Condenser
Refrigerant flows from the upper inlet to the bottom outlet through groups of parallel tubes. Some carry refrigerant from the right to the left, and others move it back to the right side.
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Refrigeration Technology
Heat Exchangers Condensers have to move heat from the refrigerant to the air. Evaporators must move heat from air to the refrigerant. Both require a lot of contact area for both air and refrigerant. Both require free movement of air and refrigerant
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Refrigeration Technology
Receiver Dryers
A receiver dryer is mounted in the liquid line of a TXV system. It is to: 1. Basicaly acts as a storage space to reserve of refrigerant. 2. Hold the desiccant bag that removes water moisture from the refrigerant. 3. Filter the refrigerant and remove debris particles. 4. provide a sight glass so refrigerant flow can be observed. 5. provide a location for switch mounting.
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Refrigeration Technology
Refrigerants
What is a Refrigerant
-which act as cooling agent by absorbing heat from another body or substance.
-Primary refrigerant:which used in recirculating cycle and is acompanied by a change in state (compression, condensation,expansion,evaporation ). -Secondary refrigerant:which used as a heat transfer medium without a change a state, which is change of temperature.
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Refrigeration Technology
Classification of Refrigerants
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