Beruflich Dokumente
Kultur Dokumente
(a) straight turning (b) taper turning (c) contour turning (d) plain milling (e) profile milling
TI2121 - Proses Manufaktur - 10
Turning
N = rotational speed, rev/min v = cutting speed, m/min D0 = original diameter, mm Df = final diameter, mm d = depth of cut f = feed, mm/rev fr = feed rate, mm/min Tm = time of actual machining, min L = length, mm MRR = material removal rate mm3/min
f
0
Nf
L
D D
0
2d
Tm
MRR vfd
r
Mesin Lathe
(a) mounting the work between centers using a dog (b) three-jaw chuck (c) collet (d)face plate for non cylindrical workparts
TI2121 - Proses Manufaktur - 10
(1) feed stock to stop (2) turn main diameter (3) form second diameter and spotface (4) drill (5) chamfer (6) cutoff
TI2121 - Proses Manufaktur - 10
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Types of horizontal boring mill (a) boring bar is fed into a rotating workpart (b) work is fed past a rotating boring bar
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Drilling
N = spindle speed, rev/min v = cutting speed, mm/min D = drill diameter, mm f = feed, mm/rev Fr = feed rate, mm/min Tm = machining time, min T = work thickness, mm A = approach allowance MRR = material rate of return
v N D
A 0.5D tan(90 ) 2
MRR
Tm
Tm
f
f
Nf
tA
r
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(a) reaming (b) tapping (c) counter boring (d) countersinking (e) center drilling (f) spot facing
TI2121 - Proses Manufaktur - 10
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Mesin Drilling
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Milling
Types of milling operation: (a) peripheral or plain milling (b) face milling
TI2121 - Proses Manufaktur - 10
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Peripheral Milling
(a) slab milling (b) slotting (c) side milling (d) straddle milling
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Face Milling
(a) conventional face milling (b) partial face milling (c) end milling (d) profile milling (e) pocket milling (f) surface contouring
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N nt f
MRR wd L A
A d (D d )
Nt = number of teeth
TI2121 - Proses Manufaktur - 10
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Machining Centers
Automated
machine tool capable of performing multiple machining operation under CNC control, having features:
Automatic tool-changing Pallet shuttles Automatic workpart positioning
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Turning Centers
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(1) turn second diameter (2) mill flat with part in programmed angular position (3) drill hole (4) cutoff
TI2121 - Proses Manufaktur - 10
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Mesin Shaper
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Mesin Planer
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Sawing
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Work Material Aluminum Cast iron, soft Cast iron, ductile Steel, free machining Steel, alloy Titanium
Solid Tools (end mills, drill) Conventional High Cutting Speed (m/min) Speed (m/min) 300 3000 150 360 105 250 105 360 75 250 40 60
Indexable Tools (face mills) Conventional High Cutting Speed (m/min) Speed (m/min) 600 3600 360 1200 250 900 360 600 210 360 45 90
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Tugas
1. Pilih sebuah komponen nyata yang memiliki proses
turning.
Sketsa kondisi material awal dan setiap tahap proses pemotongan hingga bentuk akhir produk. Tentukan parameter pemesinannya; jika v=2.5m/s, f=0.3mm/rev. Dikumpulkan di LSP Kamis, 6 November 2003 jam 12.00
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