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Concept Connection Example 16-9
Economic Order Quantity (EOQ) Model
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Galbraith buys a $5 part. Its carrying cost is 20% of
that value per year.
It costs $45 to place, process and receive an order.
1,000 parts are used per year.
What order quantity minimizes inventory costs?
How many orders will be placed each year if that
order quantity is used?
What annual inventory costs are incurred for the
part with this ordering quantity?
Concept Connection Example 16-9
Economic Order Quantity (EOQ) Model
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Solution: C = $5 .20 = $1
F = $45
D = 1,000
Annual number of orders = 1,000 / 300 = 3.33.
Carrying costs = $5 .2 (300/2) = $150 per year
Ordering costs = $45 x 3.333, = $150 per year
Total inventory cost = $150 + $150 = $300 per year
1
2
2 $45 1,000
EOQ = = 300 units
$1
(
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Safety Stocks, Reorder Points
and Lead Times
Safety stock: Additional inventory, carried at
all times, used when normal working stocks
run out
Quantity on hand diminishes until reorder
point is reached
Ordering lead time is the advance notice
needed so an order will arrive on time
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Figure 16-9 Pattern of Inventory
on Hand
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Safety Stock and the EOQ
Inclusion of safety stocks does not
change EOQ
Cost trade-off: extra inventory
increases carrying cost, but avoids
losses from production delays and
missed sales
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Tracking Inventories
The ABC System
The ABC system segregates items by
value and places tighter control on
higher-cost pieces
A items very expensive or critical
B items moderate value
C items cheap and plentiful
Effort and spending on control
diminishes from A to B to C
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Just In Time (JIT)
Inventory Systems
JIT virtually eliminates manufacturing
inventory by pushing it back on suppliers
Suppliers deliver goods just in time for use
in production
Works best with large manufacturers
Works poorly where firm has little control
over distant suppliers
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