Deltav Overview: Emerson Process Management Educational Services

DeltaV Overview
EMERSON Process Management Educational Services
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Course 7009 - Rev 5 - 8/15/02
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Objectives
Upon completion of this module, you will be able to identify DeltaV System architecture types Software components System capacities
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DeltaV System Architecture

Workstation 10BaseT Cable Maximum Length 100m (330ft) Primary Hub Controller
Secondary Hub 10BaseT Cable Maximum Length 100m (330ft)

EMERSON Process Management Educational Services Course 7009 - Rev 5 - 8/15/02 Copyrighted Material / Duplication Prohibited
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The figure above illustrates a basic DeltaV Control Network. Refer to DeltaV Books Online for additional information about the DeltaV system architecture.
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Multiple Nodes
Workstation
Primary Hub
Secondary Hub
System Power Supply, Controller, and I/O Subsystem
Legend: Primary Control Network Secondary Control Network
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Multiple Nodes The figure above illustrates a DeltaV Control Network with eight nodes. Maximums: 120 Nodes 100 Controllers / Simplex or Redundant Pairs 60 Workstations
Note: A server may be required depending on system size. Refer to DeltaV Books Online for additional information about the DeltaV system architecture.
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DeltaV I/O Interface

2-Wide Power/ Controller Carrier 8-Wide I/O Interface Carrier
Mounting Screw
DIN Rail
I/O Card
I/O Terminal Block
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DeltaV I/O Interface

The I/O Subsystem includes I/O Interfaces mounted on one or more 8-wide I/O Interface Carriers and an optional power source that provides power to field devices. The I/O Interface consists of the following components as illustrated above: I/O Terminal Block which snaps onto the I/O Interface Carrier to provide screw termination's for field wiring. I/O Card which snaps over the I/O Terminal Block on the I/O Interface Carrier which converts field signals to a digital format for control and communications.
Refer to DeltaV Books Online for additional information about the DeltaV System architecture.
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DeltaV I/O Card Types

Analog Inputs Series 2 AI, 8 Channel, 4 to 20 mA, HART AI, 8 Channel, 4 to 20 mA, HART AI, 8 Channel, 4 to 20 mA AI, 8 Channel, 1-5v I.S. AI, 8 Channel, 4 to 20 mA, HART RTD, 8 Channel Thermocouple, 8 Channel
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Discrete Inputs DI, 8 Channel, 24 VDC, Isolated Series 2 DI, 8 Channel, 24 VDC, Dry Contact DI, 8 Channel, 24 VDC, Dry Contact DI, 8 Channel, 120 VAC, Isolated DI, 8 Channel, 120 VAC, Dry Contact DI, 8 Channel, 230 VAC, Isolated DI, 8 Channel, 230 VAC, Dry Contact High Density DI, 32 Channel, 24 VDC, Dry Contact I.S. DI, 16 Channel, 12 VDC I.S. Power
Multifunction, 4 Channel, DI or Pulse Input

SOE (Sequence of Events), 16 Channel, Standard DI or SOE
Course 7009 - Rev 5 - 8/15/02 Copyrighted Material / Duplication Prohibited
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Outputs Series 2 AO, 8 Channel, 4 to 20 mA, HART 2 AO, 8 Channel, 4 to 20 mA, HART AO, 8 Channel, 4 to 20 mA I.S. AO, 8 Channel, 4 to 20 mA DO, 8 Channel, 120/230 VAC, Isolated DO, 8 Channel, 120/230 VAC, High Side DO, 8 Channel, 24 VDC, Isolated Series 2 DO, 8 Channel, 24 VDC, High Side DO, 8 Channel, 24 VDC, High Side
High Density DO, 32 Channel, 24 VDC, High Side

I.S. DO, 4 Channel, 12 VDC I.S. Power
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DeltaV Communication Interface

FOUNDATION fieldbus Interface (Series 1 and 2) 2 Ports, maximum of 16 Devices/Port, 1900 meters
DeviceNet (Series 2) 1 Port, maximum of 61 Devices, 500 meters @ 125K baud
Profibus DP 1 Port, maximum of 64 Devices, 2000 meters @ 1.5M baud
Actuator Sensor Interface (AS-i) 2 Ports, maximum of 31 Devices/Port, 300 meters
Serial Interface (Series 1 and 2) 2 Port Modbus Protocol, RS232/RS485 or 2 Port Programmable
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Controller
2-Wide Power/ Controller Carrier I/O Card 8-Wide I/O Interface Carrier
DIN Rail
Mounting Screw Controller
EMERSON Process Management Educational Services Course 7009 - Rev 5 - 8/15/02
I/O Terminal Block

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Controller
The DeltaV Controller mounts in the right slot of the 2-wide Power/Controller Carrier as illustrated above.
Refer to DeltaV Books Online for additional information about DeltaV. Search: Installing Your DeltaV System.
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DeltaV Hubs & Switches

Hubs and switches provide a means to connect multiple nodes. Available Hub options include: 8-port 10BaseT 12-port 10BaseT
12-port 10BaseT, Fiber Optic Interface

12-port Dual-Speed 12-port Dual-Speed, w/Fiber Optic Link 12-port Dual-Speed, w/2 Fiber Optic Links 24-port Dual-Speed 24-port Dual-Speed, w/Fiber Optic Link 24-port Dual-Speed, 2 Fiber Optic Links 6-port 10MB Fiber Optic 6-port 10MB Fiber Optic, w/Twisted Pair Copper Interface Module
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DeltaV Hubs & Switches

Available Switch options include: 12-port 10BaseT/100Base TX Copper 12-port 10BaseT/100Base TX Copper, with Fiber Optic Link 12-port 10BaseT/100Base TX Copper, with Dual Fiber Optic Link 24-port 10BaseT/100Base TX Copper 24-port 10BaseT/100Base TX Copper, with Fiber Optic Link 24-port 10BaseT/100Base TX Copper, with Dual Fiber Optic Link 8-port 100MB Fiber Optic 8-port 100MB Fiber Optic, with Fiber Optic Link 8-port 100MB Fiber Optic, with Dual Fiber Optic Link
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DeltaV System Power Supply

G N Power Distribution N Ground DC Return
Bulk Power Supply
DC Return Bulk Power Supply
Pwr Fault 1 2 3 4 5 6 7 8
2-Wide Power/Controller Carrier

EMERSON Process Management Educational Services Course 7009 - Rev 5 - 8/15/02
I/O Carrier
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DeltaV System Power Supply

The DeltaV System Power Supply consists of the following options System Power Supply (AC/DC) - Input 110VAC or 220VAC System Passthrough Power Supply (DC/DC) - Input 12VDC System Power Supply (Dual DC/DC) - Input 24VDC or 12VDC System Power Supply, Intrinsically safe (DC/DC) - Input 24VDC Bulk AC to 24 VDC Power Supply Bulk AC to 12 VDC Power Supply Bulk 24 VDC to 12 VDC Power Supply
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User Station Hardware

Dell Intel Pentium with CD 2 serial ports 1 parallel port 17- or 21-inch monitor Hard disk Flat panel Redundant array of independent driver
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System Capacity
System Sizing 30,000 DSTs Unlimited SCADA tags 15,000 Advanced Unit Management DSTs plus
1 max. ProfessionalPLUS Station

10 max. Professional Stations 10 max. Application Stations 59 max. Operator Stations
60 max. workstations of any kind

5 max. Remote Data Servers 100 max. simplex Controllers 100 max. redundant Controllers
120 max. Nodes excluding redundant nodes

42 max. Remote Workstations
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Device Signal Tag (DST) Licensing

DST licensing is based on the number of inputs and outputs as follows: Analog Output Analog Input Discrete Output Discrete Input
Generally speaking each instrument wired into a set of screw terminals will require 1 DST. When identifying the required DST licensing start with the P&ID and count the number and type of instruments. The exception to would be FOUNDATION fieldbus devices, intelligent devices like this can have multiple inputs and outputs per instrument resulting in multiple DSTs for a device.
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Workstation Licensing
Workstations are licensed based on the functionality required as follows: ProfessionalPLUS Station Configuration, Operation and Configuration Database node Professional Station Configuration and Operation Operator Station Operation Maintenance Station Diagnostics Base Station Select necessary functionality
Application Station Run time database plus user selected applications. User applications might be DeltaV Batch software or other third party OPC applications for interfacing to the plant business systems.
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User Station Software Components

The DeltaV User Station Software consists of Operate Configuration Studio Diagnostics
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DeltaV Operate
The DeltaV Operate (Run) is used by the operator to view and control the process. It consists of three items: Button Toolbar Working Area Alarm Banner
DeltaV Operate (Configure) is used to create and edit DeltaV graphics. Access DeltaV Operate by selecting
Start DeltaV Operator DeltaV Operate
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DeltaV Operate (Run)

Button Toolbar
Working Area
Alarm Banner
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DeltaV Operate (Configure)
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DeltaV Control Module
P Hierarchy Displays a r Alarms a m Conditionals e t e Algorithm Module r I/O s
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DeltaV Control Module

The DeltaV Control Module contains algorithms that define the control systems behavior. The DeltaV Module consists of the following: Hierarchy Displays Alarms Conditionals Algorithms
Module
I/O Parameters
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DeltaV Configuration Studio

The DeltaV User Station Configuration Studio includes the following: Explorer Control Studio Configuration Assistant (Wizard)
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DeltaV Explorer
Access the DeltaV Explorer by selecting Start DeltaV Engineering DeltaV Explorer
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DeltaV Explorer
Pull-down menus Access buttons
The DeltaV Explorer is used to view and edit your systems configuration. Use the Explorers pull-down menus to perform various DeltaV-related functions and use the buttons at the top of the DeltaV Explorer window to access other DeltaV programs. Also, use the plus and minus symbols to expand and collapse the selected item.
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DeltaV Control Studio

Access the DeltaV Control Studio by selecting Start DeltaV Engineering Control Studio
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DeltaV Control Studio
A typical DeltaV Control Studio display is shown above.

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DeltaV Configuration Assistant

Access the DeltaV Configuration Assistant by selecting Start DeltaV Engineering Configuration Assistant
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DeltaV Configuration Assistant
The DeltaV Configuration Assistants initial display is shown above.

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DeltaV Diagnostics
Access DeltaV Diagnostics by selecting Start DeltaV Operator Diagnostics
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DeltaV Diagnostics
A typical DeltaV Diagnostics display is shown above.

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Workshop - Commissioning the Controller

Step 1. Step2. Power up the DeltaV Monitor and Workstation. The initial Windows NT window appears after approximately two minutes. Simultaneously press the CTRL / ALT / DELETE keys to begin logging in. Enter the following information as prompted in lower case:
Username:
Password: Step 3. Step 4. Step 5.
student administrator
dv deltav
Click the OK button or press the ENTER key to continue.Wait for DeltaV Logon window to appear and the hour glass has changed to a selector. Log in to DeltaV using the same User name and Password specified above. Wait for the hour glass to change to a selector. Click the OK button or press the ENTER key to continue. Wait for the hour glass to change to a selector. Select NT Desktop from the FlexLock menu bar.
Note: If NT Desktop button is selected too soon, some applications may not get started.
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Decommissioned Controllers
View a list of decommissioned controllers by first launching the DeltaV Explorer Start DeltaV Engineering DeltaV Explorer Decommissioned controllers are listed in the Contents window of the DeltaV Explorer accessed by selecting
Physical Network Decommissioned Controllers
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Decommissioned Controllers
CTLR-008572, shown above, is a decommissioned controller. Decommissioned State Controller(s) are non-active members of a Control Network. For example: A new Controller added to the Control Network. Remove and Replace an existing controller, the new controller will be in a decommissioned state. A controller has been taken out of service(decommissioned) for an extended scheduled shutdown.
Decommissioned State Visual Indicators Power LED (Green) Error LED (Red) Active/Standby LED (Green) Yellow LEDs
ON FLASH at one second interval OFF FLASH at random

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Identify Controller
Identify the controller from DeltaV Explorer by selecting (left mouse button) Decommissioned Controller CTLR-008572 (right mouse button) Properties Flash lights
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Identify Controller
Identify State A specific Controller is located on the DeltaV network. Identify is a property of the Controller that can be used to located a specific controller when multiple controllers are part of a DeltaV Network. Identify can be performed on Decommissioned and Commissioned Controllers. Identify State Visual Indicators Power LED (Green) All other LEDs ON FLASH at one second interval
Note: Automatically terminate the identify state by closing the Identify pop-up dialog box or selecting Stop Flashing on the controllers Properties window.
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Commissioning a Controller & Auto-Sensing I/O Cards

Commission a controller and auto-sense the I/O cards from the DeltaV Explorer by selecting the Decommissioned Controller CTLR-008572 and drag n drop it onto the Control Network or existing placeholder. A Properties window appears requesting various information.
Drag n Drop
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Commissioning a Controller & Auto-Sensing I/O Cards

Commission The act of making a controller an active member of a DeltaV Control Network. A TCP/IP address is automatically assigned by the ProfessionalPLUS Workstation at commissioning. This can be performed from the DeltaV Explorer or Configuration Assistant application. The last step of commissioning will prompt the user with a question to Auto-Sense I/O cards.
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Commissioning a Controller
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Commissioning a Controller
Define Controller Properties as follows: Name: A user-defined name with a maximum of 16 characters containing at least one alpha character. It may also contain $, -, or _. Description: An optional user description of no more than 48 characters appearing in the DeltaV Explorer. It is for information only and not used by the controller. Associate Alarms & Events with Area: Define the plant area that will be associated with controller device alarms such as subordinate Fieldbus devices. Enable network redundancy for this node: Checking the box Enables the secondary control network for the node. Leaving the box unchecked does not enable network redundancy. Show integrity error when not in time sync: Checking the box Enables an integrity error on this controller when the time is not synchronized with the master time server. Leaving the box unchecked prevents an integrity error when time is not synchronized. Controller is redundant: A Simplex Controller will be grayed out. A checked box indicates the controller is redundant.
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Auto-Sensing I/O Cards

When the above fields have been completed, click the OK button to continue. The last step in commissioning the controller permits you to Auto-sense the I/O cards for the controller.
Auto-Sense I/O cards Clicking the YES button causes the controller to scan its I/O sub-system and identify the card types and carrier slots where the I/O cards are installed. By clicking the NO button, the controller WILL NOT SCAN the I/O sub-system for installed I/O cards but will continue to commission itself. Auto-sense can be done at any time from the DeltaV Explorer.
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Cold Restart
Define a cold restart by selecting from the DeltaV Explorer CTLR Properties Controller tab
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Cold Restart
In the event of a power failure, the controller can download itself using the configuration data in non-volatile memory. If the non-volatile memory is not present or does not match the ProfessionalPLUS database, the system downloads the download script from the ProfessionalPLUS workstation. You can set this feature on an individual controller basis using the DeltaV Explorer as shown above. The amount of time is set in any combination of Days (0 thru 30 max), Hours (0 thru 23 max) or Minutes (0 thru 59 max). Commissioning and downloading procedures will be executed if power returns to the controller in less than or equal to the cold restart time. A setting of 0 disables the Cold Restart (automatic restart). Note: It is recommended to set the Cold Restart Time to at least two minutes. It is further recommended that a UPS be installed between the AC distribution (source) and the System Power Supply for the controller(s) to ensure controller operations during short interruptions of plant power.
Note: Refer to Books On Line for additional information about Cold Restart. Search: Did Your Controller Lose Power?
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DeltaV Explorer Indicators
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Workshop - Commissioning the Controller

Commission the decommissioned controller CTLR-XXXXXX from DeltaV Explorer by performing the following tasks: Step 1. Step 2. Step 3. Identify the Controller using the Identify State. Commission the Controller, name it, enable network redundancy and Auto-sense I/O. Set Cold Restart to 5 minutes.
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Deltav Overview: Emerson Process Management Educational Services

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DeltaV Overview

EMERSON Process Management Educational Services

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EMERSON Process Management Educational Services

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EMERSON Process Management Educational Services

Course 7009 - Rev 5 - 8/15/02

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DeltaV System Architecture

Secondary Hub 10BaseT Cable Maximum Length 100m (330ft)

DeltaV System Architecture

EMERSON Process Management Educational Services

Course 7009 - Rev 5 - 8/15/02

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DeltaV System Architecture

System Power Supply, Controller, and I/O Subsystem

Legend: Primary Control Network Secondary Control Network

EMERSON Process Management Educational Services

Course 7009 - Rev 5 - 8/15/02

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DeltaV System Architecture

EMERSON Process Management Educational Services

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DeltaV I/O Interface

I/O Terminal Block

EMERSON Process Management Educational Services

Course 7009 - Rev 5 - 8/15/02

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DeltaV I/O Interface

EMERSON Process Management Educational Services

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DeltaV I/O Card Types

EMERSON Process Management Educational Services

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DeltaV I/O Card Types

Multifunction, 4 Channel, DI or Pulse Input

EMERSON Process Management Educational Services

DeltaV I/O Card Types

High Density DO, 32 Channel, 24 VDC, High Side

EMERSON Process Management Educational Services

DeltaV Communication Interface

DeviceNet (Series 2) 1 Port, maximum of 61 Devices, 500 meters @ 125K baud

Profibus DP 1 Port, maximum of 64 Devices, 2000 meters @ 1.5M baud

Actuator Sensor Interface (AS-i) 2 Ports, maximum of 31 Devices/Port, 300 meters

EMERSON Process Management Educational Services

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I/O Terminal Block

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DeltaV Hubs & Switches

12-port 10BaseT, Fiber Optic Interface

EMERSON Process Management Educational Services

DeltaV Hubs & Switches

EMERSON Process Management Educational Services

Course 7009 - Rev 5 - 8/15/02

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