Beruflich Dokumente
Kultur Dokumente
FOR
ENERGY AUDITS
IN
BY
H.S.Bedi
Sr. Vice President (Power)
Energo Engineering Projects Ltd.
A-57/4, Okhla Industrial Area,
Phase – II, New Delhi - 110020
1
“You cannot Manage what you
cannot Measure”
(Accurately)
2
PATTERN OF ENERGY CONSUMPTION
IN
5
REQUIREMENT – 1
standards
– 1.0% Error in data means unreliability and 25000 tons of coal loss/annum for
7
1.4 TOTAL ERROR BECAUSE OF
INACCURACY 6.0%
NOTE:
DIFFERENCE IN COST OF ENERGY AUDIT
BETWEEN AUDIT BY ACCURATE INSTRUMENTS
AS PER ASME AND NORMAL INSTRUMENTS IS 12
TO 14 LACS AS AGAINST 6 TO 8 LACS.
8
EFFECT OF INSTRUMENT INACCURACY ON
HP/IP Turbine Efficiency
9
EFFECT ON HEAT RATE FOR PARAMETER
DEVIATION (500MW UNIT)
DEVIATION IN PARAMETER EFFECT ON HEAT
RATE (KCAL/KWH)
i. Thermocouples and PRTs – ASME special class ‘A’ i.e ½ DIN tolerance
ii. Pressure and differential pressure - 0.1%
transmitters better than
iii. Power Meter for generator & - 0.1%
Unit Aux Power measurement
iv Data Logger - 0.03%
v Power transducers / Load Analyser - 0.5%
vi Flue gas analyser - 0.5%
vii Ultrasonic flow meters - 0.5%
viii Anemometer - 1.0%
ix Infrared Thermometer - 1.0%
x Lux meter - 1.0%
xi RH meter - 1.0%
FG
Expansion
Bellow
Economizer
HVS
APH
Sampling
Locations
APH
FG
12
Annexure - I
BOILER EFFICIENCY AND APH TEST SCHEME &
INSTRUMENTATION DIAGRAM
1. Grid measurement for gas composition and gas temp. at air pre
heater inlet / outlet.
W/6 W/3 W/3 W/6
T1 T2 T3
D/6
N11 N21 N31
D/3 DEPTH
N12 N22 N32
D/3
N13 N23 N33
D/6
13
14
15
ENERGY AUDIT SCHEME FOR 210 LMW STEAM TURBINE
16
REQUIREMENT - III
Pressure - 5 Minutes
Temperature - 5 Minutes
Flow - 1 Minute
Power - 1 Minute
Levels - 10 Minutes
Temperature - 15 to 30 Minutes
Flue Gas Composition - ½ to one hour
20
D. Pump performance for BFPs, CEPs, Aux C.W.P & C.W.P and
21
E Insulation Audit:
A. Walk through survey of Boiler, Turbine and associated steam
piping to identify the damaged and Hot spot area.
B. Surface temperature measurement at the damaged and Hot
spot area by infrared temperature indicator.
C. Estimation of heat loss in the hot spots and damaged
insulation area.
F Balance Of Plant
(i) Compressed air system:
• Free Air Delivery i.e. Capacity evaluation of the Plant and
Instrument air compressors.
• Checking volumetric efficiency of compressors.
• Assessment of compressed air leakage quantity.
22
(ii) Air conditioning system:
• Performance evaluation of AC Plant w.r.t net cooling /
refrigeration capacity along with heat load of Air handling unit and
energy requirements.
(iii) Ash Plant
• Performance of ash Slurry pumps through power measurement
and flow measurement.
• Ash water ratio assessment and recommendations for
optimization in water and power consumption.
(iv) Cooling Tower Performance
It shall include establishment of
• Liquid/Gas ratio
• 23
Cooling tower effectiveness, approach and range
(V) Coal Handling Plant
Input Power measurement of all the key equipment of the CHP area
Tipplers, Crushers,
NOTE:
• ENERGY CONSERVATION MEASURES TO BE SUGGESTED
26
METHODS / OBSERVATIONS FOR SAVINGS ENERGY IN
POWER PLANT
28
Thanks…
Energo Engineering Projects Ltd.
A-57/4, Okhla Industrial Area, Phase – II