BAJA ASIA 2010

Team : SOULREAPERS

College: S.K.N.C.O.E.

Team leader:
PADAMSINH PATIL
Responsibilities

 Vehicle has been designed as per baja

rulebook specifications.
 No component of vehicle would be
manufactured outside college or from a
professional person.
 Safety of driver was kept as prime concern
while designing.
Goals
 Build a strong chassis that will endure the rugged
environment at the Baja competition
 Follow all SAE Competition Rules
 Reduce the weight of last year’s chassis
 Increase accessibility of cockpit
 Improvement in suspension
 Try to achieve better position than last year’s
ranking
Views of vehicle
Vehicle specification

 Overall length: 6.6ft

 Width:63”
 Track:61.5”
 Wheelbase:62”
 Ground clearance:10”
 Turning radius :3.8m
 Weight(approx):320kg (w/o driver)
 Rollcage

• Material:SAE106B
• Yield strength:297MPa
• Ult strength:438MPa
• E= 210 GPa
• Form factor: round tubing
• Outside diameter: 32mm
• Wall thickness: 3mm
Ansys report
Bump test results
Material Properties
Linear, Elastic,
Isotropic
EX=2.1E5
PRXY= 0.3
Analysis of
rear hub
 Material: M.S
 Yield Strength: 135 MPa
 Factor of Safety: 3
 Design Stress: 45 MPa

 Results of FEA Analysis:

 Maximum Displacement: 0.002 in
 Design specifications
 SUSPENSION
 Double wishbone at front
and rear
 STEERING
 14” rack and pinion
system
 TYPE OF DRIVE
 Half shaft
 TYRES
 Front 22”x8”
 Rear 22”x10”
 TRANSMISSION
 M & M Alfa Gear Box
Innovations

 DETACHABLE STEERING WHEEL

 REDESIGNED REAR HUB TO REDUCE

WEIGHT
External Facilities

 Laser cutting.
 Powder coating.
 Wheel alignment.
 CNC machining.
Project plan
Sr no. Task Dead line

1 Collecting information 2nd sem of second year

2 Study and design 8th June 2009
3 Design evaluation 10th June
4 Modeling 12th June
5 Analysis 13th June
6 Cost estimation 30th June
7 Final design evaluation 12th July
8 Purchase survey 15th August
9 Purchase cost estimation 18th August
10 Procurement of material 20th August
11 Fabrication and manufacturing 5th December
12 Assembly 15th December
13 Testing 25th December
14 Final design report 15th January 2010
Cost evaluation
SR NO. DESCRIPTION COST (APPROX) IN Rs

1RAW MATERIAL 15000

2SUSPENSION SYSTEM(ALL) 9500
3TYRES 35000
4WIRING HARNESS 4500
5EXTERNAL FACILITIES 8000
6LABOUR 2000
7MISCELLANEOUS 30000

TOTAL 142000
Sponsorship Totals

 Kakade group of construction : 1.5 lakh

 Alfa laval India Pvt Limited : 1.5 lakh

Changes in last year’s
design
 Increased room in cockpit
 Change in rear suspension system
 Reduced weight by removing unwanted
bracings
 Change in transmission system
 Change in rear tyres
 Previous years
problems
NO PROBLEM REMEDIES

1 BENDING OF STRUT OF REAR SUSPENSION USE OF DOUBLE

(MACPHERSON) WISHBONE
SUSPENSION SYSTEM

2 BREAKING OF ACCLERATOR CABLE PROVIDING PROPER

GUIDES

3 LESSER DISTANCE BETWEEN BRAKE AND INCREASED DISTANCE

ACCELERATOR BETWEEN THE TWO
Work distribution

Work has been distributed as per

cadre and liking of members
SR NO. NAME WORK ALLOTED
1 PADMASINH PATIL CAPTAIN
2 AKASH DEO PROJECT CO-ORDINATOR, DESIGNER
3 CHETAN DANGAT CO-DRIVER 1, MANUFACTURING
4 AKSHAY BAVISKAR DESIGNER, MANUFACTURING
5 JAYESH NACHRE TECHNICAL INSPECTION, VALIDATION
6 AWADHOOT NALAWADE DESIGNER,TECHNICAL INSPECTION
7 ARJUN PAWAR MANUFACTURING, PROGRAM
8 MANDAR MANIYAR MARKETING,VALIDATION
9 PARESH SAINDANE VALIDATION, PURCHASE
10 ANIKET TAMBE CO-DRIVER 2, PURCHASE
11 ADTIYA ISKANDE MANUFACTURING, TECHINICAL INSPECTOR
12 PRASHANT TIKEKAR VALIDATION, TESTING
13 YOGESH MORE MARKETING, FINANCE
14 HRISHIKESH YADHAV COST EVALUATION
15 YOGESH KONGONOLE MANUFACTURING, VEHICAL TECHINICAN
16 AMOL WANKHADE COST EVALUATION, DESIGN
17 MANISH NIKAM DRIVER
18 GOVIND PERIWAL SPOKE PERSON, MARKETING
19 VIKRAM AMBILWADE MARKETING, PROGRAM
20 ROHAN SHAH DESIGNER, TESTING
21 ANIKET PATANGE COST EVALUATION,VALIDATION
22 ASHISH KADAM MANUFACTURING, TESTING
23 SHREEVATSA JOSHI MARKETING, TECHNICAL VALIDATION
24 HRISHIKESH ZAGADE MANUFACTURING, PURCHASE
25 NARENDRA KHAIRNAR MANUFACTURING, FINANCE
 Last years
achievements
NO EVENT RANK
WON RUNNERS UP
1 ACCELERATION EVENT 5th
AWARD FOR MAX
SPEED VEHICLE.
2 HILL CLIMB 7th

3 MANEUVRABILITY EVENT 6TH

4 ENDURANCE EVENT 11th

5 OVERALL 7th
Thank You.