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What-if Analysis

Definisi
Metode ide terstruktur menentukan hal-hal
apa yang bisa salah dan menilai kemungkinan
dan konsekuensi dari situasi yang terjadi
Jawaban untuk pertanyaan-pertanyaan ini
membentuk dasar untuk membuat penilaian
mengenai batas wajar risiko tersebut dan
menentukan program tindakan yang
direkomendasikan bagi yang risiko dinilai tidak
dapat diterima
Langkah-langkah sebelum Analisis
Pembuatan Block Diagram dan P&ID
Block Diagram
P&ID
Penomoran Peralatan
Pembuatan List Peralatan berdasarkan
Penomoran
Pemilihan Subsistem
Membuat List Pertanyaan terkait
Subsistem
What If? Answer Likelihood Consequences Recommendations
1. Granular powder is
not freely flowing?
2. Drum is mislabeled?
3. Wrong powder in the
drum?
4. Drum hoist is not
used?
5. Two drums are
added?
6. Drum is misweighed?
7. Drum hoist fails?
8. Drum is corroded?
9. Ventilation at mixing
tank is not operating?
10.Granular powder
becomes dusty?
11.Powder gets on
operators skin?
12.Tank liquid level too
high?

Mengisi Kolom Answer dengan Alasan-
alasan Penyebab Pertanyaan
What If? Answer Likelihood Consequences Recommendations
1. Granular powder is not
freely flowing?
2. Drum is mislabeled?
3. Wrong powder in the
drum?

4. Drum hoist is not used?
5. Two drums are added?
6. Drum is misweighed?
7. Drum hoist fails?

8. Drum is corroded?


9. Ventilation at Mix Tank
is not operating?
10.Granular powder
becomes dusty?
11.Powder gets on
operators skin?
12.Tank liquid level too
high?
1. Back injury potential
when breaking up
clumps
2. Quality issue only
3. If wet, could cause
exotherm
4. Back injury potential
5. Quality issue only
6. Quality issue only
7. Leg, foot, back, arm
injury
8. Iron contamination
as well as drum failure
& injury
9. Dusting & potential
operator exposure
10.Same as above

11.Possible burn

12.Possible caustic
splash as well as
quality issue


Mengisi kolom Likelihood dan
Consequences dengan Membuat
Diagram Risk Analysis

What If? Answer Likelihood Consequences Recommendations
1. Granular powder is not
freely flowing?
2. Drum is mislabeled?
3. Wrong powder in the
drum?

4. Drum hoist is not used?
5. Two drums are added?
6. Drum is misweighed?
7. Drum hoist fails?

8. Drum is corroded?


9. Ventilation at Mix Tank
is not operating?
10.Granular powder
becomes dusty?
11.Powder gets on
operators skin?
12.Tank liquid level too
high?
1. Back injury potential
when breaking up
clumps
2. Quality issue only
3. If wet, could cause
exotherm
4. Back injury potential
5. Quality issue only
6. Quality issue only
7. Leg, foot, back, arm
injury
8. Iron contamination
as well as drum failure
& injury
9. Dusting & potential
operator exposure
10.Same as above

11.Possible burn

12.Possible caustic
splash as well as
quality issue
Quite

Possible
Remote
Unlikely

Possible
Remote
Possible
Remote

Remote


Unlikely

Unlikely

Quite
Possible

Remote

Serious


Serious
Minor

Serious
Minor
Serious
Serious

Serious


Minor

Minor

Serious

Very
Serious

Pembuatan Rekomendasi Tindakan
yang Dapat Dilakukan untuk Mengatasi
Pertanyaan
What If? Answer Likelihood Consequences Recommendations
1. Granular powder is not
freely flowing?
2. Drum is mislabeled?
3. Wrong powder in the
drum?

4. Drum hoist is not used?
5. Two drums are added?
6. Drum is misweighed?
7. Drum hoist fails?

8. Drum is corroded?


9. Ventilation at Mix Tank
is not operating?
10.Granular powder
becomes dusty?
11.Powder gets on
operators skin?
12.Tank liquid level too
high?
1. Back injury potential
when breaking up
clumps
2. Quality issue only
3. If wet, could cause
exotherm
4. Back injury potential
5. Quality issue only
6. Quality issue only
7. Leg, foot, back, arm
injury
8. Iron contamination
as well as drum failure
& injury
9. Dusting & potential
operator exposure
10.Same as above

11.Possible burn

12.Possible caustic
splash as well as
quality issue
Quite

Possible
Remote
Unlikely

Possible
Remote
Possible
Remote

Remote


Unlikely

Unlikely

Quite
Possible

Remote

Serious


Serious
Minor

Serious
Minor
Serious
Serious

Serious


Minor

Minor

Serious

Very
Serious

Design delumping
equipment

Contact vendor
Include inspection
in procedure
Train personnel &
ensure use
None
Require 2
nd
check on
weight
Ensure hoist on PM
program

None

Include vent check
in SOP

None beyond
existing procedure

Use dust suit &
gloves

Use goggles and
apron
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