ECHELON INSTITUTE OF TECHNOLOGY

MID-TERM PRESENTATION
ON
COMBIPAC BOILERS
AT
Presented By
Sarthak Singh (10-ME-1305)
Tashmeet Singh (10-ME-1315)
Company Profile
Saviour Boilers Pvt. Ltd. (SBPL) is formed with a strong background based on
users need to conserve energy by its efficient use, right from input stage to
its final utilization.
SBPL is formed by well experienced technocrats having over 25 years of
experience in boiler industry.

The company deals with designing & manufacturing of thermal products such
as Steam Boilers, Thermic Fluid Heat Generators, Hot Air Generator, Bag
Filters, etc. and provides services like EPC, Erection & Commissioning,
Capacity Enhancement of Boilers.

Steam Boilers
A boiler or steam generator is a device used to create steam by
applying heat energy to water further which can be used in various
industrial applications such as power generation, chemical
industries, consumable industries, etc.
Classification of Boilers
Depending upon the relative position of water and flue gases
Depending upon position of furnace
Depending upon the position of axis of boiler
Depending upon the service to which the boiler is being employed
Depending upon the source of heat
According to method of circulation of water and steam
According to pressure of steam generated
According to nature of draught employed
Combipac Boiler
The Combipac is a hybrid smoke and water tube design boiler, with
combustor based on the principle of Fluidised Bed Combustion. The fuel bed
is fluidised by the injection of air from the bottom of the bed, through a set of
air nozzles using an Forced Draft fan. This produces a fuel bed resembling a
boiling fluid, which helps achieve uniform mixing and efficient combustion.

Combipac boilers offer better turbulence levels, better residency time, low
excess air and uniform distribution of air-fuel mixture in order to improve
overall combustion efficiency.

Components of Combipac Boilers
Furnace
Furnace is an enclosed structure in which fuel
material can be heated to very high temperatures
in order to attain heat.
Combipac boiler comes with various fuel feeding
options, which offer the flexibility to fire a wide
variety of solid fuels in boiler :

Under Bed Feeding Consists of layers of fuel
mixture feed upon combustion chamber which
is further connected to rotatory feeder and a
booster fan.

Over Bed Feeding Consists of supplying of
supplying fuel over a head using screw feeder.

Membrane Panel Assembly
Membrane Panel Assembly is installed
above the furnace. Its function is provide
heat to water flowing inside the pipes of the
membrane network from riser to down
comer through heat exchange from
radiation due to combustion in furnace.
In Membrane Panel Assembly, tubes are
joined with strips to provide heat transfer
area and also to avoid flow restriction.
More number of tubes than the desired
quantity is avoided in order t yield higher
circulation velocity and avoid phase
stratification.
Shell Assembly
Shell of combipac boiler can be considered
as fire-tube part of the boiler. Open end of
the shell is installed alongside the
membrane panel assembly.
Hot flue gases are made to pass through set
of tubes horizontally housed and thus
welded on both of the ends of shell plates
while the water is made to flow inside the
shell in order to heat it through conduction.
For full utilisation of heat passing from the
tubes, spiral coils are introduced inside
these tubes thus creating a turbulence in
flow resulting in better absorption of heat.
Air Preheater
Function of Air Preheater is to preheat
air being supplied to combustion
chamber by exchanging heat from the
exhaust which is being drafted from
boiler shell.
APH increases the efficiency of overall
boiler as well as lowers the temperature
of exhaust gases which are to be further
emitted into environment.
Chimney
Chimney is used to draft exhaust from
boiler to environment.
Induced Draft Fan is connected in
chimney which induces the exhaust from
boiler thus creating a pressure drop in
boiler and forming natural circulation of
flue gases.
Main function of chimney is dropping
pressure of the exhaust to that of
atmospheric pressure before admitting
exhaust in environment.
Overall Flow Process
Thank You,

Have a nice day
Demonstration Pictures
Screw Feeder Inbed Tubes Boiler Shell
(Profile View)
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Membrane Panel
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Water Wall
APH Core