Under the guidance of Mr.P. CHITHAMBARANATHAN., M.E., Associate Professor
OBJECTIVE OF THE PROJECT WORK The component bracket in the cross member of chassis is one the most important parts of heavy trucks. Rear ones bear payloads and the front one has to bear the engine and transmission. For suspension, handling , body alignment, etc. they need to be strong , besides being complicated, costly and time consuming to replace, if damaged. Stresses induced lead to the failure of the component brackets in the cross members. OBJECTIVE OF THE PROJECT WORK This study aims to investigate the critical points of stresses that lead to induce failure. To analyze, finite element method (FEM) is used & commercially available packages CATIA V5 and ANSYS 12 are used for modeling and stress analysis. Modifications have been made to current bracket & these modifications have resulted in reduction in stress values . SCOPE OF THE PROJECT WORK
Modifications have been made to current bracket & these modifications have resulted in reduction of stress values leading to safe design.
LITERATURE SURVEY Balbirsingh R. Guron1, Dr. D.V. Bhope2, Prof. Y. L. Yenarkar3 Finite Element Analysis of Cross Member Bracket of Truck Chassis. In earlier models of trucks, the cross members were of single piece design and now comes as a multicomponent part. The cross member component nearest to the chassis (bracket) has to bear the brunt of all the loading and ultimately develops fractures starting at the rivet holes. LITERATURE SURVEY CON. This implies that, though the rivets hold the part well, the load ultimately leads to development of cracks in the member. Observation, questionairring and survey of fleets revealed that, this bracket situated nearest to the chassis mainframe is the biggest downtime contributor & the failure of the bracket is observed at the rivet holes.
LITERATURE SURVEY CON.
LITERATURE SURVEY CON.. UMESH S. GHORPADE1, D. S. CHAVAN2, VINAAY PATIL3 & MAHENDRA GAIKWAD4. FINITE ELEMENT ANALYSIS AND NATURAL FREQUENCY OPTIMIZATION OF ENGINE BRACKET. Engine is one of the most important components of a road vehicle such as car. High performance sport car has their engine supported by bracket. It plays an important role in improving the comfort & work environment of a car. LITERATURE SURVEY CON.. The improvement of engine bracket system has been the subject of intense interest for many years. It is necessary to design proper engine bracket for a car. As such, engine bracket has been designed as a framework to support engine. Vibrations and fatigue of engine bracket has been continuously a concern which may lead to structural failure if the resulting vibrations and stresses are severe and excessive. Prolonged exposure to whole-body vibration in the working environment may lead to fatigue and in some cases it damages the car. LITERATURE SURVEY CON.. Engine mounting bracket of a car Aeroplane engines continental engine mounting Bracket
METHODOLOGY
The aim is to identify the cause of failure of the cross member bracket and to suggest design changes. The failure analysis of the cross member bracket is effected by design and analysis approach. The failure analysis has been carried out using standard FE tools. The material is selected existing stainless steel and aluminium alloy and comparing both results.
SOFTWARE TOOLS CATIA V5 Used to design truck bracket. ANSYS 12 Used to Analysis truck bracket.
Stainless steel Austenite stainless steel Grades 301,301L,301LS,304,304L,304H high strength for roll formed structural. Ferritic stainless steel Atlas CR12,CR12Ti, steel resistant Duplex stainless steel 2101,2304 economical alternative Martensitic stainless steel 410,416 bar grade Precipitation hardening stainless steel 630 high strength shafting grade
Aluminium grade 2011-T4,5083-H112,6061-T6,7075-T6 grade &tempering :min&max chemical composition AL%,si%,fe% cu,mn,mg,cr,zn,ti,others material thickness in mm mchanical properties calculate tensile strength, yield strength, elongation, corrosion resistance,machining.
BRACKET PARAMETERS Length in mm 180 Breadth in mm 60 Height in mm 50 Thickness in mm 3 Radius of circle in mm 10 BRACKET MODEL CONCLUSION This study aim is to investigate the critical points of stresses that leads induce failure. The investigation of bracket is fully studied. To finding the stress on bracket, holes are identified. The material selection is stainless steel and aluminum alloy. It is used to design and analyzing the bracket. Modifications have been made to current bracket & these modifications have resulted in reduction of stress values. FEATURE WORK OF THE PROJECT Modifications have been made to current bracket & these modifications have resulted in reduction in stress values leading to safe design. CATIA V5 software used to design bracket and design modifications. ANSYS 12 software used to analysis the bracket. And also determine the stress and deformation of the bracket. The material selection is stainless steel and aluminium alloy and comparing both results.
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Corrosion Science Volume 86 Issue 2014 (Doi 10.1016/j.corsci.2014.06.004) Chehuan, Thiago Dreilich, Vanessa de Assis, Kioshy S. de Sous - Influence of Multipass Pulsed Gas Metal Arc Welding On C