Beruflich Dokumente
Kultur Dokumente
What is NDT ?
Types of Discontinuities.
NDT in L&T
%nherent discontinuities.
%ol! shut
Location 0 1urface or 1u#surface
Cause 0 The meetin of two streams of !iquid meta!
that do not fuse toether.
'nherent Discontinuities
(orosity
Location 0 1urface or 1u#surface
Cause 0 5ntrapped ases durin so!idification of
meta!s
'nherent Discontinuities
'nclusions
Location 0 1urface or 1u#surface
Cause 0 Contaminant introduced durin the castin
process
'nherent Discontinuities
Hot tears
Location 0 1urface
Cause 0 6estraints from the core or mo!d durin the
coo!in process.
)egregation
Location 0 1urface or su#surface
Cause 0 Loca!i(ed differences in materia!
composition.
Discontinuities %ont!&
(ri*ary (rocessing !iscontinuities :
Discontinuities those oriinate durin hot or co!d
formin are said to #e primary processin
discontinuities. The processin of a wrouht product
#y ro!!in" forin" castin or drawin may introduce
specific discontinuities into the product and inherent
discontinuity that were at one time undetecta#!e or
insinificant may propaate and #ecome detrimenta!
(ri*ary (rocessing Discontinuities (Wel!)
(orosity
Location 0 1urface or 1u#surface
Cause 0 7apori(ed constituents in the mo!ten we!d
meta! are entrapped durin so!idification.
(ri*ary (rocessing Discontinuities (Wel!)
%luster (orosity
Location 0 1urface or 1u#surface
Cause 0 7apori(ed constituents in the mo!ten we!d
meta! are entrapped durin so!idification.
(ri*ary (rocessing Discontinuities (Wel!)
)lag 'nclusion
Location 0 1u#surface
Cause 0 %mproper c!eanin of previous we!d pass
and mi+in of o+ides on the #ase meta! surface into
the we!d poo!
(ri*ary (rocessing Discontinuities (Wel!)
)uc+ -ac+
Location 0 1urface or 1u#surface
Cause 0 where the we!d meta! has contracted as it
coo!s and has #een drawn up into the root of the
we!d.
(ri*ary (rocessing Discontinuities (Wel!)
'nternal .n!ercut
Location 0 1urface
Cause 0 9ver si(ed we!d poo! &re!ated to e+cessive
amperae" trave! speed and e!ectrode si(e.'
(ri*ary (rocessing Discontinuities (Wel!)
E/ternal .n!ercut
Location 0 1urface
Cause 0 9ver si(ed we!d poo! &re!ated to e+cessive
amperae" trave! speed and e!ectrode si(e.'
(ri*ary (rocessing Discontinuities (Wel!)
O""set or *is*atch
Location 0 1urface
Cause 0 where two pieces #ein we!ded toether are
not proper!y a!ined.
(ri*ary (rocessing Discontinuities (Wel!)
Tungsten 'nclusion
Location 0 1u#surface.
Cause 0 :o!ten we!d poo! or fi!!er meta! comes in
contact with the tip of tunsten e!ectrode.
(ri*ary (rocessing Discontinuities (Wel!)
-urn Through
Location 0 1urface.
Cause 0 Too much heat causes e+cessive we!d
meta! to penetrate the we!d (one.
)econ!ary processing Discontinuities
3rin!ing %rac+s
Location 0 1urface
Cause 0 Loca!i(ed overheatin of the materia! due to
improper rindin procedures.
4uench %rac+s
Location 0 1urface
Cause 0 1udden coo!in from e!evated temperature
(ic+ling %rac+s
Location 0 1urface
Cause 0 6esidua! stress #ein re!ieved
)ervice 'n!uce! Discontinuities
,atigue
Location 0 1urface
Cause 0 Cyc!ica!!y app!ied stress #e!ow the u!timate
tensi!e strenth.
%reep
Location 0 1urface
Cause 0 :ateria! su#$ected to e!evated temperatures
and stress #e!ow the yie!d strenth.
)ervice 'n!uce! Discontinuities
Hy!rogen %rac+ing
Location 0 1urface
Cause 0 Com#ined effect of app!ied tensi!e or
residua! stress and hydroen enriched environment.
%o**on NDT 5etho!s
The most common NDT methods used are as
fo!!ows 0
.!trasonic Testin.
3enetrant Testin.
6adioraphy Testin.
14i!! and trainin is more e+tensive than with some other methods.
Cast iron and other coarse rained materia!s are difficu!t to inspect
due to !ow sound transmission and hih sina! noise.
%mae formation0
6adioraphic qua!ity0
Density, Deree of #!ac4ness
Contrast, The deree of difference #etween density
fie!ds on a radioraph.
Definition, Deree of sharpness at the #oundaries of
density fie!ds.
1ensitivity, overa!! radioraphic qua!ity.
NonDestructive Testing 5etho! & 7pplication
5aterial
,la2 type
)ur"ac
e
Crac4s
&
8!aws
1u#,
1urface
Crac4s
&
8!aws
%nterna!
8!aws
&
Disconti
nuities
Lac4 of
#ond
9f !oc4
of
8usion
Non,
:eta!!ic
%nc!usions
,
1!a"
porosity
:ateria!
Qua!ity
Laminations"
Thic4ness
:easureme
nt
8errous
Components
&
8inished
:.T.
..T.
5.T.
6.T.
..T.
..T.
:.T.
..T.
..T.
Non,ferrous
Components
8inished
3.T.
..T.
5.T.
6.T.
..T.
..T.
5.T.
..T.
Aircraft
8errous
Components
6.T.
:.T.
5.T.
:.T.
..T.
6.T.
..T.
..T.
:.T.
..T.
..T.
Aircraft
Non,8errous
Components
6.T.
3.T.
5.T.
6.T.
..T.
6.T.
..T.
..T. 3.T.
..T.
NonDestructive Testing 5etho! & 7pplication
5aterial
,la2 type
)ur"ac
e
Crac4s
&
8!aws
1u#,
1urfac
e
Crac4
s &
8!aws
%nterna!
8!aws
&
Discont
inuities
Lac4 of
#ond
9f !oc4
of
8usion
Non,:eta!!ic
%nc!usions,
1!a"
porosity
:ateria
!
Qua!ity
Laminations
"
Thic4ness
:easureme
nt
8errous
,orgings &
1tampins
:.T.
:.T.
..T.
6.T.
..T.
6.T.
..T.
..T.
8errous raw
:ateria!s &
6o!!ed
products
:.T.
:.T.
..T.
..T.
:.T.
..T.
..T.
8errous tu#e
&
pipe
:.T.
5.T.
:.T.
..T.
..T. ..T.
:.T.
..T.
..T.
NonDestructive Testing 5etho! & 7pplication
5aterial
,la2 type
1urface
Crac4s
&
8!aws
1u#,
1urfa
ce
Crac4
s &
8!aws
%nterna!
8!aws
&
Discont
inuities
Lac4
of
#ond
9r
!ac4 of
8usio
n
Non,
:eta!!ic
%nc!usions,
1!a"
porosity
:ateria!
Qua!ity
Laminations
"
Thic4ness
:easureme
nt
8errous
we!ds
:.T.
..T.
3.T.
..T.
6.T.
..T.
6.T.
..T.
6.T.
..T.
..T.
1tee!
castins
:.T.
:.T.
..T.
6.T.
..T.
6.T.
..T.
..T.
%ron castins :.T.
..T.
5.T.
..T.
6.T.
..T.
..T. ..T.
Non,8errous
Components
&
:ateria!s
3.T.
5.T.
6.T.
..T.
..T.
3.T.
..T.
..T.
NDT ,acility at L&T Hazira
A. .!trasonic Testin
1r.no. :ode! :a4e Iey 8eatures
A .1: =C 1 Iraut4ramer 6ecordin and printin faci!ity upto
=<< nos of A,1can disp!ays
= .1D ACH Iraut4ramer 9utput for permanent recordin
D 11,AD<B=D< 1onatest :u!tip!e DAC and echo dynamics
determinations
> %19N%C
.D1 D.D
1onotron 6ecordin and printin of ) & C scan"
end view" T98D and pro#e
characteristic determination .
C 5H A<BA<< 55C 3rintin of free(e wave form
? .1I ?BJ Iraut4ramer :ore ain reserve and more
reso!vin power
NDT ,acility at L&T Hazira
S.No
50c
Description
%apacity 4uantity Key Features
>$ L%NACB:tsu#i
shi
A=.C:e7 A 6adiation thic4ness up to C<<mm
with micro seconds
=.
H,6ay 0
1eifert
%ndia Ltd.
>C<Ie7 A
;ih sensitivity. .sin in contro!
rods &cd sandwich'" for !ower thic4
and nuc!ear $o#s.
D. 200KeV >
>.
Kamma rayB
Tech ops
Co.60 =NO$ 6adiation thic4ness up to @L
thic4ness.
C. %r.AF= =N9. 6adiation thic4ness up to DL
thic4ness
?.
AK8A
K5756T
Auto
3rocessor
=N9.
6educe cyc!e time" optimum
qua!ity" easy to service" !ow
chemica! consumption
=$ 6a!iography Testing$
NDT ,acility at L&T Hazira
F$ (enetrant Testing$
Manufacturer (re%leaner (enetrant E/cess (enetrant
6e*over
Developer
-Met!
Va"o"ra
7cetone
Commercia!
Krade
33,AC 3C,=A 3D,DA&DAA
33,AA< 3C,A=< 3D,AD<&
3D,AD< A
ra"eep!
#$ane
7cetone
Commercia!
Krade
8LAW,
K.%D5
3enetrant,N3
8LAW,
K.%D5
C!eaner,N3
8LAW,
K.%D5
Deve!oper,N3
Ma%naflu&
7cetone
Commercia!
Krade
139TC;5CI
1IL,%
1IC,%
139TC;5CI
1ID,1=
4uestions & 7ns2ers
Than+ Hou