Beruflich Dokumente
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Consultancy
By
Ravindra M Datar
Senergy Consultants (P) Ltd
www.senergy.co.in
senergy@vsnl.com
91-22-55993086
Why Conserve?
Product need to be internationally competitive.
Cost raises but selling price stagnates.
Savings is surest way to increase profits.
10-25% saving can be realized in many industries;
half of which with small investment.
The nation gains as
A new captive power plant take 4 years to construct; while
benefits of savings can be enjoyed in 6 months.
The power plant costs Rs 50,000/- per kW, while savings
costs are not even Rs 10,000/- per kW.
Senergy
Synergy
between
Our expertise on conservation of energy
&
30
Sp Energy (Rs/kg)
28
26
24
22
20
1000 1050 1100 1150 1200 1250 1300 1350 1400
Production (kg/day)
Energy Accounting /
Balance
Prepare break up of consumption for each
form of energy by
– Measuring energy consumption of individual
equipment.
– Noting down operating period.
– Take data from various sub-meters
Compare total consumption as estimated
above with actual consumption to ascertain
– “Unaccounted” or “Miscellaneous” portion of the
consumption
Analyze consumption pattern (wrt time)
Example
Energy Accounting / Balancing
Description % kWh/M
Illumination 30% 5,40,000
Air conditioning 20% 3,60,000
Computers 7.5% 1,35,000
Pumps 12.5% 2,25,000
Electrical Heating 2.5% 45,000
Residential & Commercial 15% 2,70,000
Miscellaneous 12.5% 2,25,000
Total 100% 18,00,000
Energy Accounting
Description Consumption
kWh %
Residential & 270000 15.0%
Commercial
Hostels 420000 23.3%
Pumping 225000 12.5%
Common Lighting 120000 6.7%
Departments 765000 42.5%
Total 180000 100.0%
Average Power (kW)
Month Overall 22 to 6 6 to 9 & 9 to 12 18 to 22
12 to 18
Aug-04 2525 2096 2658 2979 2746
Sep-04 2545 2111 2687 2930 2807
Oct-04 2591 2177 2690 2962 2918
Nov-04 2390 2016 2472 2732 2700
Dec-04 2092 1706 2194 2500 2329
Jan-05 2204 1825 2287 2519 2539
Feb-05 2152 1772 2265 2479 2414
Mar-05 2693 2144 2851 3116 2950
Apr-05 2855 2416 3001 3308 3061
May-05 2704 2308 2843 3190 2821
Energy Consumers /
Converters
Evaluate performance of major consumers to
– Carry out energy balance for the entire system.
– Check if the equipment operates at design capacity.
– Estimate efficiency at design / operating capacity.
– Compute specific energy consumption.
– List the major losses and estimate their contribution.
– Discuss & finalize ways to eliminate / minimize the losses and optimize
the efficiency /output.
– Evaluate possibility of enhancing useful output.
– Check feasibility of using cheaper source of energy do the same work.
Basic Definitions
Efficiency:
Ratio of Energy utilized for useful work to the
total energy supplied to the equipment.
Ratio of to energy supplied less sum of all losses
to the total energy supplied to the equipment.
Capacity utilization:
Ratio of the Actual output to the Rated output of
the equipment.
Specific energy consumption:
Ratio of the total energy supplied to the
equipment to the Actual output.
Specific Power Consumption –
Shaft Power (kWh/TR)
Evaporator Condenser Temperature (OC)
Temp 20 25 30 35 40 45
(0C)
Ch Water Process
110C
Plate Type
250C E T P
Effluent Heat
120C Exchanger
221m3/day
You!