TORISHIMA

Boiler Circulation Pumps

HLAV
Contents

1. Technical Data
2. Operating Data
Training course 1
Technical Study
Date : 22. Jun. 2012
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1.Technical Data
and Operating Range
Design pressure
Total head
Capacity
Design temperature
Sizes
Speed

Motor rating
Voltage
400
200
100
50
20
10 100 1000 7000
T
o
t
a
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h
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m

Capacity
Q : m
3
h
HLAV K type
HLV H type
HLAV C type
HLAV M type
HLV M type
326
255
224
133
102
100 200 300 330 375 420
Design Temperature : C
up to 326 kgf/cm
2

up to 320 m
up to 6,840 m
3
/h
up to 420 deg.C
2 to 16 in
2900,1450,3500,
1750 rpm
up to 2,500 kW
up to 11 kV
Tuticorin 2x500MW :
370 deg.C x 214 kg/cm
2
Tuticorin 2x500MW
2987 m
3
/h x 31.04 m
Sample data for Training
1-2. Torishima BCP :
Features - Benefits
(1) GENERAL DESIGN
Simple Structure
Maintenance free and high reliability
Easy start-up and shut-down operation.

Direct connection of the pump and pipeline
No foundation work and easy installation

Vertical suspension type design
Less plant space required
Pull-out system design
Easy installation, overhaul and inspection work.
Glandless
No Seal / No Leakage

Highly durable water- lubricated bearings
Maintenance free bearings

Variable type of casings
Spherical, volute or annular design


(2) PUMP DESIGN
(3) MOTOR DESIGN
Effective motor cooling circuit
Only low pressure cooling water is required
(High pressure cooling water is not needed)


Wet-type coil motor
High efficiency and reliability


High voltage application (up to 10kV)
Contributes to power saving for the whole plant



DIFFUSER
MOTOR COOLER
THRUST BEARING
CASE
THRUST BEARING
SEGMENT (UPPER)
PLAIN BEARING
(LOWER)
ROTOR
STATOR
HEAT BARRIER
MOTOR CASING
PLAIN BEARING
(UPPER)
PUMP CASING
IMPELLER
SHAFT
STUD BOLT
MOTOR WINDING
BEARING BRACKET
THRUST BEARING
PLATE
THRUST BEARING
SEGMENT (LOWER)
FILTER
Construction
of BCP
Simple Structure
Nozzle orientation
Suction nozzle is arranged axially
(end suction) and the discharge nozzle
radially.

The nozzle can be provided with
welding stub ends.
Nozzle
Direct connection of the pump and pipeline
Nozzle
Motor
Casing
Heat barrier
Bearings
This vertical pump is suspended in
the pipe line without any external supports.

No anchorage point in the piping system.



During overhauls, the pump casing can
remain attached to the pipe line.

The motor unit, together with the heat
barrier and the impeller, can be removed
from the casing after unscrewing the
tiebolts.
Vertical suspension type design
Pull- out system design
Casing
Casing
The motor casing is flange-jointed
to the pump casing.



Pump and motor pressure depends on
the system pressure.
Glandless design
Bearings
Bearings
The shaft is supported by two
self-lubricated plain bearings.

Thrust Bearing
Bearings

The axial thrust is balanced by a
self-lubricated thrust bearing.
Axial Bearing

Thrust bearing plate
in the form of
an auxiliary impeller
Thrust bearing
plate
Upper thrust
bearing segment
Lower thrust
bearing
segment
Axial Bearing
Phenolic Resin
SUS420J2
HCr Plated
Thrust Bearing
Bearings

The axial thrust is balanced by a
self-lubricated thrust bearing.
Highly- durable water- lubricated bearings
Casing
Spherical casing
Shape of Pump casing

Standard type
Volute casing Annular casing
Variable type of casings
Forged casing
Cast casing
Heat barrier
Heat barrier
A heat barrier is provided between
the pump and the motor.

The heat barrier prevents heat transfer
from the hot pump to the cold motor.

The heat barrier protects the motor
winding insulation.

Heat barrier cooling water also prevents
heat transfer especially stand-by mode
Insulation class : Y
Motor design temp. :
Max 90degC
Heat Barrier Cooling Water Line
Sectional view of Heat barrier
Motor
The motor is filled with water.

The HP cooling water inside the motor is
circulated by a thrust bearing plate.

The motor heat is transmitted to the LP
cooling water in the motor cooler.

Motor cooler

Stator

Rotor
Thrust bearing plate
Effective Motor Cooling Circuit
Motor winding
(Stator coil)
Insulation class : Y
Design temp. : 90 deg.C
Insulation material : Polyethylene
Wet- type Coil Motor
Filter
The filter keeps the HP cooling water clean.
Filter
2. Operating Data
2.1 Pump set
- Pump name Boiler Water Circulating Pump
- Number of sets per unit 3 set/unit
- Product number Tuticorin 2x500MW
AP930016/ AP930024
- Designation Glandless Circulating Pump
- Design pressure 214 kgf/cm
2
- Design temperature
- Pump 370 deg.C
- Motor 90 deg.C
- Hydrostatic test pressure 321 kgf/cm
2
Sample data for Training
2.2 Pump
- Type Vertical Glandless Centrifugal Pump
- Fluid pumped Boiler water
- Operating temperature 355.5 deg.C
- Capacity 2987 m
3
/h
- Total head 31.04 m
- NPSH req. 15 m
- Nominal size
- Suction nozzle OD457.2 mm
- Discharge nozzle OD371.5 mm
2. Operating Data
Sample data for Training
2.3 Motor
- Type Wet motor
- Nominal rating 350 kW
- Nominal speed 1,470 rpm
- Frequency 50 Hz
- Voltage 3,300 V
- Nominal current 89.7 A
- Starting current 539 A
- Insulation of motor winding PE2/PA
(cross link polyethylene/polyamide)
- Motor normal temp. 50 deg.C (at upper motor cavity)
- Motor alarm temp. 63 deg.C (at upper motor cavity)
- Motor trip temp. 66 deg.C (at upper motor cavity)
2. Operating Data
Sample data for Training
2.4 LP Cooling Water
- Heat Barrier
- Cooling water quantity required 30 L/min
- Inlet temperature 39 deg.C
- Cooling water pressure required Approx. 1 kgf/cm
2

- Motor Cooler (Over 400kW Torishima supply)
- Quantity of heat to be eliminated 41kW
- Cooling water quantity required 150 L/min
- Inlet temperature 39 deg.C
- Cooling water pressure required Approx. 1 kgf/cm
2
2. Operating Data
Sample data for Training