Prepared by: Tauseef Rose Process Engineer Why is this needed? Recommended by API MPMS 3.1A The standard states that, the working tape with bob attached, should be checked for accuracy when new and at least annually thereafter. It is to verify the accuracy of the working tapes under field conditions. What are some of the factors that would affect the accuracy of a tape? Deformation of the stainless steel tape material via: Stretching Thermal expansion Kinking/splicing Wear in the tape snap catch, bob eye, or bob tip
How will this be implemented? It will be a requirement that all new tapes are delivered with a certificate of verification from the supplier. Working tapes and bobs will be given a unique identification number to be placed in a database. Tapes that are taken out of circulation will be deleted from database before new tape is issued. Implementation - Ctd. Verification will be done on a six (6) month frequency. To be done by an overtime technician. Procedure Horizontal method of verification to be employed The spring balances on the test apparatus are calibrated. Both the master tape and the working tape are removed from their spools and placed onto the test apparatus. Both tapes are placed at an equal distance apart throughout their lengths of 1 to 3 centimeters, ensuring parallelism throughout. A 10 pounds weight is applied to each tape as indicated by the spring balances. Swivels are used to apply tension to the tapes to prevent twisting. With the aid of a ruler and a square, three sets of test values are taken along the tapes by centering the square at a test point on the master tape and the ruler used to measure the corresponding point on the working tape. This evaluation is repeated three times and additional evaluations done along the tapes at no more than 15 feet apart.
1 to 3 cm apart
ruler square
Video demonstration http://www.wlwalker.com/sites/WLW/i mages/GaugingTape.mpg
Example of readings collected Certified length of master tape (S) = 100.001 ft. Reading A Reading B (B -A) Range (R) First Trial 25.5mm 28.0mm 2.55 mm Second Trial 27.0mm 29.0mm 2.0mm 1 mm Third Trial 29.0mm 32.0mm 3.0 mm
Reading A reading on master tape Reading B - reading on working tape L = S + (B - A ) Where: L = True length of working tape at the test point. S = certified length of master at the test point. A = sum of scale readings for master tape. B = sum of scale readings for working tape.
Requirements for Verification The cross-sectional area of the two tapes should be equal. If this comparison procedure is used with tapes of different cross-sectional areas, the length difference found may be a combination of differences in tape lengths and differences in the unit strain between the two tapes. The comparison procedure outlined is limited to steel tapes because the tension is specified as the result of a 44N (10- pound) load. The uncertainty inherent in the master (reference) tape should not exceed +/- 0.3 mm (or +/- 0.01 in.) for any distance from 0 to 30 m (or 0 to 100 ft.). The master tape shall be recalibrated at least every five years. A shorter frequency is required if the tape is at risk of being mechanically damaged through repeated handling Tape comparison should be done at intervals not exceeding 15 ft. with an uncertainty not exceeding +/- 2 mm (or +/- 1/16 in.) for any distance from 0 to 30 m (or 0 to 100 ft.).