Picking for Manufacturing

Delivered with Family Pack G

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Original Process
Original process (prior to DMF Family Pack G):
Print pick list for jobs
Operators pick material using paper list
Operators record exceptions to list on paper
Data entry clerk inputs transactions on desktop
Process has extra steps and high potential for error
Transaction recorded after material moved
No confirmation that correct material selected
Data entry performed by different person

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New Process
New process (with DMF Family Pack G):
Pick release job
Move orders created
Transact move orders on mobile or desktop
Different sets of features depending on installation
Inventory: creates move orders
MSCA: move orders transactable on mobile
WMS: task management & rules based allocation
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WMS
Allocation via WMS Rules Engine
Dispatching tasks to qualified users
Splitting tasks based on required equipment
Optimizing and interleaving the task sequence
Supporting opportunistic crossdocking
Recording operator exceptions


Features Available
MSCA
Transact move orders on mobile

Inventory
Allocation via Inventory rules
Allocated material cannot be used for other transactions
Print move order pick slip report
Transact move orders on desktop
Allocations updateable
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Business Process
Create Job &
Pick Release
Print
Pick List
Pick
Material
Record
Transactions
Record
Exceptions
&
Inventory
Print
Pick List
Pick
Material
Record
Exceptions
&


Create Job &
Pick Release
MSCA



Create Job &
Pick Release
Pick
Material
Record
Exceptions
&
Dispatch
Task
WMS &
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Manufacturing Modes
Supported manufacturing modes
Discrete jobs
Lot-based jobs
Repetitive manufacturing
Flow manufacturing
Routing is optional
Provides additional detail on tasks
Allows Rules Engine to build rules from
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Push vs. Pull
Supply type push
Material issued directly to job
Transacting the move order / task decrements inventory
Supply type assembly / operation pull
Material moved to supply subinventory
Material pulled at operation move or assembly completion
Optionally excluded from process
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Pick Release Process
Query applicable data to find jobs or schedules to release
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Pick Release Process
View details of job / schedule selected
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Inventory: Pick Release
Pick release selected jobs
Use Inventory Rules to allocate material
Allocated material cannot be used for other transactions
Create move orders for the required material
Missing material is backordered and available for re-release
Optionally print move order pick slip report
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Inventory: Move Order
Move order transacted on desktop
Query on specific jobs or schedules
Update allocations if necessary

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MSCA: Pick Release
Pick release selected jobs
Use Inventory Rules to allocate material
Allocated material cannot be used for other transactions
Create move orders for the required material
Missing material is backordered and available for re-release
Optionally print move order pick slip report
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MSCA: Move Order
Move order transacted on mobile
Query on specific jobs or schedules
Underpick exception will backorder material requirement
Allocation can be updated on desktop

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WMS: Pick Release
Pick release selected jobs
Use WMS Rules Engine to allocate material
Create tasks for allocated material
Tasks split based on equipment capacity
Assign task types
Missing material is backordered and available for re-release
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WMS: Maintaining Task
Tasks updateable in Warehouse Controlboard
Manually assign task to particular operator
Manually give task a higher priority

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WMS: Transacting Task
Task transacted on mobile
Task will only be given to qualified user
Task may require that user have special equipment available
Tasks sequenced by locator and subinventory picking order
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WMS: Task Information
Information about job or schedule available from task
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WMS: Task Exceptions
Picking exceptions require operator to enter reason
Reason triggers a workflow
Exceptions include quantity or location
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WMS: Crossdocking
New supply crossdocked directly to job
Purchase order receipt
LPN-based job & work orderless completion
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WMS: Label Printing
New label formats printed during task execution
Pick load
Pick drop
Label has all details of material requirement
Item, revision, quantity
Job or schedule details
Rules Engine used to select correct label format
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Common Support
Order cancellation
Untransacted tasks or move orders cancelled
Allocations relieved
Manual material issues
Issue material above and beyond quantity on bill
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Migration Optional
Use of these new features is completely optional
Flow is triggered by pick release process
If job is not pick released, process continues unchanged
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Additional Resources
Users Guides
Inventory
MSCA
WMS
WIP
WMS Implementation Guide
Specific concerns with implementing for WMS
Manufacturing Picking chapter available at http://www-apps.us.oracle.com/wms/toi/main_pages/implementation.html

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Contacts
Senior Product Analyst
david.l.wertheimer@oracle.com
(650) 506.3941